Unbalanceconsequences,causes,definitions...Fundamentals-Part1unbalance,C.o.G.,eccentricity,centrifugalforce,vektor...Fundamentals-Part2axialunbalancedistributiononrigidrotors,typesofunbalances...BalancingandDiagnosticSystemsTolerancesqualitygrade,allocationofbalancingplanes...MeasuringUnbalancebalancingmachines,accomodation,drive,measuringprinciples...Balancingspeeddeterminedbybalancingmaschine,rotor,economy,safety...CorrectionofUnbalancetypesofcorrection(add,remove,shift),economy,errors,tolerance...Errorsphenomena,causes,types,cure(typicalexamples)...StateofaRotorrigidrotor(constantbehaviour),otherrotors(variable~)...Addentumarticles...不平衡量结果,原因,定义……基本原理第一节不平衡量,偏心,离心力,振动……基本原理第二节在刚性转子上的轴向不平衡量的分配,不平衡量的类型……公差质量等级,平衡面的分配……测量不平衡量平衡机,安置,驱动,测量原理……平衡速度的确定平衡机,转子,整体,安全性……不平衡量的校正校正类型(加重,去重,移动质量),整体,误差,公差……错误现象,原因,类型,诊断(典型例子)……转子的状态刚性转子(固定特性),其他转子(变量)……附录条款Mass-axisShaft-axisHattoSchneider,19.2.98,VB-09-Oct-2000Seminar-Chapter-Subject-Page11-07-00-01BalancingandDiagnosticSystemsAimPrinciplesUnbalanceCorrection1aim,2principlesAimofbalancing:Shaft-axisandMass-axiscoincideUsualsituation;unbalanced:不平衡量的校正1个目的,2个原理平衡的目的:使轴线与质心线重合通常位置;不平衡的质心轴轴中心线目的原理HattoSchneider,19.2.98,VB-09-Oct-2000Aimofbalancing:Shaft-axisandMass-axiscoincide2Priciples:1.Mass-axisismovedby:AdditonofmassRemovalofmassShiftingofmass2.Shaft-axisismovedby:Mass-centering(inoneortwoplanes)Typicalapplication:crankshaft(eccentricreworkofshaftsmakesnewshaftaxis)Seminar-Chapter-Subject-Page11-07-01-01BalancingandDiagnosticSystemsAimPrinciplesUnbalanceCorrection1aim,2principlesMass-axisismovedtowardsshaft-axisShaft-axisismovedtowardsmass-axis不平衡量的校正1个目的,2个原理平衡目的:使轴线与质心线重合2个原理:质心轴线移向轴心线质心轴线移动通过:加重去重质量移动原理目的轴心线移向质心线轴心线移动通过:质量定中心(在一个或2个平面)典型应用:曲轴轴的离心重新加工产生新的轴心线HattoSchneider,19.2.98HattoSchneider,26.2.98BalancingandDiagnosticSystemsSeminar-Chapter-Subject-Page11-07-02-01UnbalanceCorrectionprinciple:addingmassaddingmassE.g:Screw,washer,radialapplicationSelectiononmeasuringsystem不平衡量的校正原理:加重在测量系统上选择加重例如:螺钉,垫圈,在半径方向上应用HattoSchneider,19.2.98HattoSchneider,26.2.98BalancingandDiagnosticSystemsSeminar-Chapter-Subject-Page11-07-02-02UnbalanceCorrectionremovingmassremovingmassE.g:Drilling,radialSelectiononmeasuringsystem不平衡量的校正去重在测量系统上选择例如:钻削,半径方向上去重2...3masses1or2planesHattoSchneider,19.2.98,VB-09-Oct-2000Seminar-Chapter-Subject-Page11-07-02-04BalancingandDiagnosticSystemsShiftingmassesUnbalanceCorrectionshiftingofmasses不平衡量的校正质量移动移动质量2…3质量块1或2个平面Mass-axisAftermachiningtheshaft(removaloftheredpart)Applicationexample:Thisisdoneoncrankshaftstoreducetheinitialunbalance,etc.theshaftaxisisinlinewiththemass-axisGeometricalaxisHattoSchneider,19.2.98,VB-09-Oct-2000Seminar-Chapter-Subject-Page11-07-02-05BalancingandDiagnosticSystemsMasscenteringUnbalanceCorrectionprinciples不平衡量的校正原理质心轴加工好轴后(切除了红色部分),轴线与质心线重合了应用事例有在曲轴上加工减少初始不平衡量,等等几何轴质量定中心rr1r2t1tHattoSchneider,19.2.98,VB-09-Oct-2000Seminar-Chapter-Subject-Page11-07-03-01BalancingandDiagnosticSystemsEffectivecorrectionDrilling,radialUnbalanceCorrectioneffectiveunbalancecorrectionoverdepth,radialpenetrationThiscurvecanbecalculatedbysoftware(optionformeasuringsystems)ortakenfromatable不平衡量的校正深度半径方向穿孔的有效不平衡量校正有效的校正,半径方向钻削曲线值可以通过软件(测量系统的选项)计算出,或者从表格中得出。深度钻削,半径方向jjj90°180°0°00.51.0U/Ueff.maxr2r1HattoSchneider,19.2.98,VB-09-Oct-2000Seminar-Chapter-Subject-Page11-07-03-02BalancingandDiagnosticSystemsUnbalanceCorrectionEffectivecorrectionMilling,circumf.12不平衡量的校正有效校正:铣削圆周面