注塑产品模具可行性分析(DFM)

S401RearFrameDFMCADversionnumber：95_23335_A01ProductinformationREVDateUpdateoraddedslidersRemark:Segment:/Thickness:2MMProjectname:S401PM/PE/Partname:RearFrameDFMby:XIAOPartNo:95_23335_A01Checkedby:qing3DRev95_23335_A01_-___FRAME_REAR_CA_S401______________3DORG____1_1___0_______0225产品尺寸Productsize：311.06*935.6*62.4CavityandcoreImpressionCavityCoreToolinformationResinmaterial:PPLGF40Resinsupplier:TiconaCelstranPP-LGF40-2ResinGradeTonnageN/ARunnerSys:HotrunnerNo.ofHotTip3pointHRSOrSynventiveTooltype:2plateGatetype:针阀式转冷流道进胶3pointvalvegatesturntoedgegateAutomatic:YESNo.ofGate.(Eachpart)3Partweight(g):666GCavitysteelS50C/1.2343Forecastvolume(shot)N/ASpecialtool:N/ACoresteelS50C/1.2343No.ofCavity:1Cosmeticpart(Y/N):NSlidersteelS50C/1.2343Familywith:S401CosmeticfinishingN/ALifterandsmallinsertsteel1.2344Needyourinputandcorrectiontobelowinformation:Customercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateShrinkageCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateNotes:aboveshrinkageisestimatedaccordingtoourunderstanding,plscorrectitifthereisanyriskofgettingrightdimensionShrinkagewithorientationXYZYX？？？GatelayoutCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:date三点位置针阀式热嘴转搭底进胶3pointvalvegatesturntoedgegatePartLayoutTooltopNotes:thisisveryroughlayout,butitisaUsefulguidanceforourtooldesigner.Needtoshowpartlayouttoavoidcustomermisunderstoodourproposal出模方向DemoldingdirectionBenchmarkLocation客户确认所有安装孔都是一个方向PartinglineCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateP/LINENotes:pleaseadviceanyconcernonproposepartingline.CorePLCavity蓝色为PL线BluelineisPLline.Customercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateP/LINENotes:pleaseadviceanyconcernonproposepartingline.CavityPLCorePartingline蓝色为PL线BluelineisPLline.目前没有插穿角度，为简化分型面，此处做5°以上插穿（左右两侧）Thispositiondonothaveshutoffangle.ForTosimplifythepartingline,wesuggestmake5degreeshutoffshutoffangle.(Bothsidearethesame)确认是否能更改（客户不能理解此处具体意思）；客户回复分型线有问题，都是放在最下面的，不会出现插穿面，乐新下来根据客户意见重新分析参考S301PartinglineCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateP/LINENotes:pleaseadviceanyconcernonproposepartingline.此处建议做3度左右减胶拔模，模具上需插穿Wesuggestreduceplastictoincreasethedraftangleto3degree.PartinglineCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateP/LINENotes:pleaseadviceanyconcernonproposepartingline.蓝色为PL线PLlineCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateInsertlinesofCavitysideNotes:pleaseadviceanyconcernonproposepartingline.P/LINE前模镶件结构如示Cavitysidemaininsertslayout软硬模前模镶件分型一样SofttoolandHardtoolarethesameInsert1Insert2Insert3此区域要做成整块，要装配帘布，不能有分型线Customercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateInsertlinesofCoresideP/LINE后模镶件结构如示Cavitysidemaininsertslayout软硬模后模分3件SofttoolandHardtoolarethesameInsert1Insert2Insert3CoreLifter&SliderCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateNotes:pleaseadviceanyconcernonwitnesslineformbylifter.=Lifter=Slide后模行位1和2（左右两侧）Coresideslider1,2andsliderinsertline(bothsidearethesame)倒扣问题，PPT说明不清楚，乐新重新更新CoreLifter&SliderCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateNotes:pleaseadviceanyconcernonwitnesslineformbylifter.=Lifter=Slide后模行位3Coresideslider3positionandsliderinsertlines乐新重新更新PPT，需要客户确认的东西都要提出来是否需要客户确认，确认何种问题Customercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateThicknessAnalysis(shrinkage/strength/sinkmark)产品整体胶厚均匀OverallthepartthicknessevenDraftangleinformationCavityCoresideCavityside前模此处位置倒扣，需修改Thesepositionhaveundercutneedtomodify产品周圈无出模斜度，建议减胶拔模出后模ThispositionaroundthePartsdonothavedemoldingdraftangle，needtomodifyPartIssueone客户下来检查数据DraftAnalysisinformation-CoresideCavitysideCoreside后模所有未拔模面建议减胶拔模1°以上AttheCoreside，allthesesurfaceneedreduceplasticmakedraftanglemorethenonedegree.PartIssuetwo客户确认更改CavityLifter&SliderCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateNotes:pleaseadviceanyconcernonwitnesslineformbylifter.=Lifter=Slide此处位置倒扣，为简化模具结构和生产稳定，建议修改。Undercutpositionneedtomodify建议修改成这种枕位可以成型的特征（左右两侧）Suggestmodifylikethis(botharethesame)PartIssuethreePPT乐新更新得更详细，0.65此处模具上做枕位封胶太薄，而且此处C角和R角会产生薄钢，建议取消，加宽枕位封胶位置2MM以上Thispositionisplastictoothin,thatwillleadtomoldsharpsteel.Wesuggestincreasethedistancemorethen2mm.PartIssuefour帘布导向装置查看K4的数据，并反馈客户产品此处所有类似特征建议移动到0.5MM左右。避免后续生产披锋Suggestforthechainholdmoveto0.5mm.Toavoidflashinthemassproduction.PartIssueFive客户同意模具上调整，产品此处位置倒扣，需像下侧特征开通Thesepositionhaveundercut,needmodifyasthispictures.PartIssueSix数据问题EngravingPositionlayoutCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGRemarkApprovalby:date晒字位置，需以最终模具图位置为准根据2D图纸Customercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkApprovalby:dateWeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.CavitycoolinglinelayoutCustomercomment.(pleasegiveyourapprovalandcomments)OKorNGremarkAppr