YZF-R6T5SL-28197-12SUPPLEMENTARYSERVICEMANUALLIT-11616-18-45YZF-R6TCYZF-R6T/YZF-R6TCSUPPLEMENTARYSERVICEMANUAL©2004byYamahaMotorCorporation,U.S.A.Firstedition,September2004Allrightsreserved.AnyreproductionorunauthorizedusewithoutthewrittenpermissionofYamahaMotorCorporation,U.S.A.isexpresslyprohibited.PrintedinU.S.A.P/NLIT-11616-18-45EAS00001FOREWORDThisSupplementaryServiceManualhasbeenpreparedtointroducenewserviceanddatafortheYZF-R6T/YZF-R6TC.ForcompleteserviceinformationproceduresitisnecessarytousethisSup-plementaryServiceManualtogetherwiththefollowingmanual.YZF-R6R/YZF-R6SR/YZF-R6RC/YZF-R6SRCSERVICEMANUAL:LIT-11616-16-45(5SL-28197-10)YZF-R6S/YZF-R6SCSUPPLEMENTARYSERVICEMANUAL:LIT-11616-17-46(5SL-28197-11)EAS00030NOTICEThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadeal-ersandtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehiclesshouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles.Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse.Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardtoperformanceandemissions.Properservicewiththecorrecttoolsisnecessarytoensurethatthevehiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyoucontactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyisintendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformtofederalenvironmentalqualityobjectives.YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.ModificationsandsignificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadeal-ersandwillappearinfutureeditionsofthismanualwhereapplicable.NOTE:•ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully.Designsandspecificationsaresubjecttochangewithoutnotice.EAS00040IMPORTANTMANUALINFORMATIONParticularlyimportantinformationisdistinguishedinthismanualbythefollowing.TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothemotorcycleoperator,abystanderorapersoncheckingorrepairingthemotorcycle.ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddam-agetothemotorcycle.ANOTEprovideskeyinformationtomakeprocedureseasierorclearer.WARNINGCAUTION:NOTE:EAS00007HOWTOUSETHISMANUALThismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensiveexplanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaidoutwiththeindividualstepsinsequentialorder.Themanualisdividedintochapters.Anabbreviationandsymbolintheupperrightcornerofeachpageindicatethecurrentchapter.Referto“SYMBOLS”.Eachchapterisdividedintosections.Thecurrentsectiontitleisshownatthetopofeachpage,exceptinChapter3(“PERIODICCHECKSANDADJUSTMENTS”),wherethesub-sectiontitle(s)appears.Sub-sectiontitlesappearinsmallerprintthanthesectiontitle.Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagramsatthestartofeachremovalanddisassemblysection.Numbersaregivenintheorderofthejobsintheexplodeddiagram.Acirclednumberindicatesadisassemblystep.Symbolsindicatepartstobelubricatedorreplaced.Referto“SYMBOLS”.Ajobinstructionchartaccompaniestheexplodeddiagram,providingtheorderofjobs,namesofparts,notesinjobs,etc.Jobsrequiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequentially.EAS00008SYMBOLSThefollowingsymbolsarenotrelevanttoeveryvehicle.Symbolstoindicatethesubjectofeachchapter.GeneralinformationSpecificationsPeriodicchecksandadjustmentsChassisEngineCoolingsystemFuelinjectionsystemElectricalsystemTroubleshootingSymbolstoindicatethefollowing.ServiceablewithenginemountedFillingfluidLubricantSpecialtoolTighteningtorqueWearlimit,clearanceEnginespeedElectricaldataSymbolstointheexplodeddiagramsindicatethetypesoflubricantsandlubricationpoints.EngineoilGearoilMolybdenum-disulfideoilWheel-bearinggreaseLithium-soap-basedgreaseMolybdenum-disulfidegreaseSymbolstointheexplodeddiagramsindicatethefollowing.Applylockingagent(LOCTITE®)ReplacethepartCONTENTSGENERALINFORMATIONSPECIALTOOLS.........................................1SPECIFICATIONSGENERALSPECIFICATIONS...............................2ENGINESPECIFICATIONS.................................2CHASSISSPECIFICATIONS................................3ELECTRICALSPECIFICATIONS............................4TIGHTENINGTORQUES...................................5ENGINETIGHTENINGTORQUES........................5CHASSISTIGHTENINGTORQUES.......................5CABLEROUTING........................................6PERIODICCHECKSANDADJUSTMENTSBLEEDINGTHEHYDRAULICBRAKESYSTEM..............20ADJUSTINGTHEFRONTFORKLEGS.....................22CHASSISFRONTWHEELANDBRAKEDISCS.........................24FRONTANDREARBRAKES...............................25FRONTBRAKEPAD