宜家纸托盘技术规范

Edition:Rev5宜家纸托盘技术规范Date:2010-07-15Editedby:KevinFuIKEATAGCPACKAGINGPaperPalletSpecificationAuthorizedbyLaurentCharreauPage1of17TAGC-PaperPalletSpecification-REV5PaperPalletSpecification宜家纸托盘技术规范PLEASENOTETHATTHISPAPERPALLETSPECIFICATIONDOESNOTCONSTITUTEACONTRACTUALLYBINDINGDOCUMENTANDITISONLYTOBEUSEDINCHINA.Edition:Rev5宜家纸托盘技术规范Date:2010-07-15Editedby:KevinFuIKEATAGCPACKAGINGPaperPalletSpecificationAuthorizedbyLaurentCharreauPage2of17TAGC-PaperPalletSpecification-REV51.Foreword前言--------------------------------------------------------------------------------------------------------31.1.Whatispaperpallet?什么是纸托盘----------------------------------------------------------------------------------------------------31.2.Advantages/Disadvantage主要优缺点--------------------------------------------------------------------------------------------------31.3.Background背景---------------------------------------------------------------------------------------------------------------------------32.FullPalletstructure托盘结构-------------------------------------------------------------------------------------42.1.Foot托盘脚---------------------------------------------------------------------------------------------------------------------------------42.2.Toppanel托盘面板------------------------------------------------------------------------------------------------------------------------53.DesignPrinciples设计基本原则----------------------------------------------------------------------------------63.1.Footsize:托盘脚尺寸---------------------------------------------------------------------------------------------------------------------63.2.FootConstruction:托盘脚结构----------------------------------------------------------------------------------------------------------63.3.Theminimumdistanceforhand-jackoverallfork’swidth手动叉车进叉要求----------------------------------------------------63.4.Entrancesofpalletforforklift进叉方向------------------------------------------------------------------------------------------------73.5.Otherdesignrequirement其他的设计要求--------------------------------------------------------------------------------------------83.6.Example举例-------------------------------------------------------------------------------------------------------------------------------94.Materialsspecificationandselectrules材料及选用规则----------------------------------------------------94.1.Toppanel:托盘面板----------------------------------------------------------------------------------------------------------------------94.2.Palletfoot:托盘脚-------------------------------------------------------------------------------------------------------------------------94.3.Selectedrulesofmaterial托盘面板和角的选用法则-------------------------------------------------------------------------------105.Dimension&Loadingcapacity托盘标准尺寸及承载能力-------------------------------------------------126.Quality质量----------------------------------------------------------------------------------------------------------127.Operationguide&Verification操作指引&检验方法-------------------------------------------------------13Appendix(附录)A:TestMethodsforpaperpallet纸托盘的测试方法-----------------------------------------141Palletfeetcompressiontest托盘脚抗压测试----------------------------------------------------------------------------------------------142Honeycombcompressiontest蜂窝面板抗压测试-----------------------------------------------------------------------------------------153ShearStrengthofadhesiveandTensileStrengthofKraft粘接剂剪切强度或者表面纸的拉伸强度------------------------------15Appendix(附录)B:OverhangissuesandSolutions超长超宽托盘的现象及解决办法---------------------16Edition:Rev5宜家纸托盘技术规范Date:2010-07-15Editedby:KevinFuIKEATAGCPACKAGINGPaperPalletSpecificationAuthorizedbyLaurentCharreauPage3of17TAGC-PaperPalletSpecification-REV51.Foreword前言1.1.Whatispaperpallet?什么是纸托盘ApaperpalletmadeofcorrugatedBoardandpapermaterialsdesignedandstrengthentowithstanddifferentdegreeofweightapplication.ApaperpalletspecificallydesignedtohandleIKEAunitizationandpalletizedrequirements.纸托盘是由瓦楞纸板构成，并且它应用承载不同程度的重量的产品，此外它可以使宜家的产品包装托盘化，从而便于机械装卸，储运和管理。1.2.Advantages/Disadvantage主要优缺点Advantages优点Disadvantage缺点Advantages/Disadvantage优缺点-GoodStackingperformance良好的承载能力-Lightweight重量轻-Recyclable材料可回收-Lowercost成本较低-Environmentalfriendly环保-Customized/Flexible可定制的/灵活的-IncreaseFR可提高装柜率-Comparewithwoodenpallet,itsloadingperformancenotgood相对于木托盘,其装载能力不佳-Pooratwater/wetresistant防水防潮性能不佳-NOTreusable不可循环使用Figure1-11.3.Background背景IKEAusedpaperpalletinsteadofwoodenpalletforinternationaloceanshipping,itisincreasingthefillingratebyreducingtheheightofpalletanduniformedthesizeofpallet,andthepriceofpaperpalletismuchlowerthanwoodenpallet.ThetransportcostdecreasealotbyusingpaperpalletinIKEAIKEAwillalsophase-outtheusageofwoodenpalletonsupplychain(HMNOW)anduseonlypaperpallettomoveULbetweenDCandstore.Thismeansthatthequalityofthepaperpalletismoreandmoreimportant,wecannottakesafetyriskwhenstoreorDCwillstoretheULon6or7levelsontheirrackingsystem.宜家纸托盘主要应用于国际间海上集装箱运输包装,它的使用增加海运集装箱的装柜率,并且纸托盘的价格远远低于木制托盘，因此纸托盘的使用大大减少了运输