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QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不合适Satisfactory满意（目的）NotSatisfactory不满意NeedsImmediateAction须立即纠正1.1Isthereadedicatedandqualifiedplatingpersonon-site?现场是否有专门的，具有相关资格的电镀人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedplatingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepostitionincludingchemicalandplatingknowledge.Thequalificationsshall1:培训记录/资质证书/上岗证/劳动合同组织结构图（过程审核）√1.2Doestheplaterperformadvancedqualityplanning?电镀厂是否进行先期质量策划？Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theplatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.工厂应该有文件化的APQP程序，应该对每个零件进行可行性研究和内部批准,组织可以将类似的零件定义为零件组来完成上述的研究与批准活动。在零件批准过程得到顾客批准后，除非顾客批准，否则不准许有过程更改，当对过程更改的说明有要求时，电镀厂应联系顾客并保持过程更改说明的记录。APQP程序文件/可行性分析报告/阶段验证报告及输出文件/PSW/PPAP/变更管理流程/项目计划（过程设计/开发）√1.3AreplaterFMEA'suptodateandreflectingcurrentprocessing?FMEA是否是更新状态，并反映了目前的工艺过程？√TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyplatingprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.厂商应具有文化的FMEA管理程序并确保FMEA及时更新以反映当前零件的质量状态。应为FMEA是最新状态√SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀系统评估（工厂概要）AssessmentSection1-ManagementResponsibilityandQualityPlanning第一章：管理职责与质量策划1.4Arefinishprocesscontrolplansuptodateandreflectingcurrentprocessing?控制计划是否是最新状态，并反映了目前的工艺过程？TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyplatingprocess控制计划是最新状态√1.5Areallplatingrelatedandreferencedspecificationscurrentandavailable?Forexample:SAE,AIAG,ASTM,GeneralMotors,Ford,andToensureallcustomerrequirementsarebothunderstoodandsatisfied,theorganizationshallhaveallrelatedplatingandcustomerreferencedstandardsandspecificationsavailableforuseandamethodtoensurethattheyarecurrent.Suchstandardsandspecificationsinclude,butarenotlimitedto,thoserelevantdocumentspublishedbySAE,AIAG,ASTM,GeneralMotors,Ford,andDaimlerChrysler.Theorganizationshallhaveaprocesstoensurethetimelyreview,distribution,and客户规范文件规范文件评审记录√1.6Isthereawrittenprocessspecificationforallactiveprocesses?对所有当前实际的过程，是否有书面的过程规范？Theplatershallhavewrittenprocessspecificationsforallactiveprocessesandidentifyallstepsoftheprocessincludingrelevantoperatingparameters.Examplesofoperatingparametersincludeprocesstemperatures,cycletimes,loadrates,rectifiersettings,etc.Suchparametersshallnotonlybedefined,theyshallhaveoperatingtolerancesasdefinedbytheorganizationinordertomaintainprocesscontrol.Allactiveprocessesshouldhaveawrittenprocessspecification.Theseprocessspecificationsmaytaketheformofworkinstructions,jobcard,computer-basedrecipes,orothersimilardocuments.对所有当前使用的过程，应有书面的过程规范，并包含所有的过程步骤和相关操作参数，例如过程温度，时间周期、装载率、整流器设置等。这些过程参数不仅应清晰的定义，还应由厂商确定其操作范围以便进行控制。所有当前使用的过程都应有过程规范。这些过程规范可以采控制计划/作业指导书/设备点检表/参数记录表/质量检测表√1.7Hasavalidproductcapabilitystudybeenperformedinitiallyandafterprocesschange?在生产初始阶段和过程Todemonstrateeachprocessiscapableofyieldingacceptableproducttheorganizationshallperformproductcapabilitystudiesfortheinitialvalidationofeachprocess,afterrelocationofanyprocessequipment,andafteramajorrebuildofanyequipment.Theorganizationshalldefinewhatconstitutesamajorrebuild.Initialproductcapabilitystudiesshallbe变更管理规定有√1.8Doestheplatercollectandanalyzedataovertime,andreacttothisdata?电镀厂商是否随时间收集和分析数据，并针对Theanalysisofproductsandprocessesovertimecanyieldvitalinformationfordefectpreventionefforts.Theorganizationshallhaveasystemtocollect,analyze,andreacttoproductorprocessdataovertime.Methodsofanalysisshallincludeongoingtrendorhistoricaldataanalysisofspecialproductorprocessparameters.Theorganizationshalldeterminewhichparameterstoincludeinsuchanalysis.随时间对持续改善管理规定各类过程测量数据√1.9是否保持记录并可查取？所有过程控制和测试记录必须至少保持到记录产生的当年并再加一年。文控数据管理程序（ERP系统）√1.10Doesmanagementreviewandverifybakeovenlogsforpartsrequiringhydrogenembrittlementreliefevery24hours?管理部门是否对需要每24小时Managementshallreviewtheovenmonitoringsystems/logsatintervalsnottoexceed24hoursorpriorto