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JohnsonElectricIndustrialManufactoryLimited德昌電機工業製造廠有限公司P.E.DEPARTMENT生產工程部PILOTRUNREPORT試產報告PROJECTNO.項目編號MODELCODE馬達型號PDP/PEPCLASS工程類別REVISION版本LOCA/LINE區間/線區DATE日期ENGPE:MEMBER:成員QE:PM:AU:FORMNO:LEADER:組長電樞段裝配膠蓋段裝配磁底段裝配馬達段裝配Armass'yEndcapass'yR/Hass'yMotorass'yA01E01R01M01A02E02R02M02A03E03R03M03A04E04R04M04A05E05R05M05A06E06R06M06A07E07R07M07A08E08R08M08A09E09R09M09A10E10R10M10A11E11R11M11A12E12R12M12A13E13R13M13A14E14M14A15E15M15A16E16M16A17E17M17A18E18M18A19E19M19A20E20M20Symbols符號:Series/馬達系列:preparedby/制表人::Operationprocess/操作工序motorcode/馬達型號:date/日期::100%Inspection/測檢REV/版次:approvedby/審核人::OP+100%testing//操作工序+100%測檢date/日期::QAoutgoingInspection抽樣檢查FORMNO:PIE-950601-2Motorflowchart馬達生產流程ABRMPilotRunLogProjectNum.:ProjectHolder:ProductionPE:ScheduleStart:ModelNum.:ProjectQE:P/ROwner:ActualStart:MotorSeries:ProcessEng:AUHead&Line:ActualEnd:MaterialIssues:Machine&FixtureIssues:SpecsIssues:MfgDocumentIssues:OtherIssues:Conclusion:FROMNO:WAT-000601-0ProjectNo:MotorNo:Time/会议时间:Date/会議日期:Chairman/会议主席:AU:Participants/会议参加者:(PROJECTENGINEER,EVC,PE,AU,OMC,PM,QE,PS,EVC,etc….)W3's问题及行动:(4Ms/规格,工序文件,机模,测量工具,品质问题,物料,等等.)NOProblem/问题When/时间Who/跟进人Status/结果AUcomment意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产()Statedreasontoaorc/详细说明(如选项为a或c)AUsignature/签名:QAComment意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产()Statedreasontoaorc/详细说明(如选项为a或c)QAsignature/签名:PS/OMCComment/意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产()Statedreasontoaorc/详细说明(如选项为a或c)PS/OMCsignature/签名:SeniorAULeadercomment/意见:a.Rejected/不接收生产()b.Accepted/接收生产()Preparedby/制表Date/日期Approvedby/楼层生产主管批准日期Remarks/备注:1.RejectedtoproductionmustbeapprovedbyOM/如最后结论为:不接收生产,需得到执行经理或經理助理批准.2.Attachedthepilotrunlogifnecessary/必要时附上P/RLog.PilotRunClosemeetingminutes结束会议记录P/Rdate/日期:DescriptionPartnumberLotnumberBOMlistMotorcode:Projectno:Motorapplication:Prodscheduledate:Actualprod.datePVRreceiveddate:Introductionmtgdate:Motorspecreceiveddate:PMreceiveddate:Packingspec.receiveddate:PMavailabledate:Mat'lavailabledate:Fixtureavailabledate:P/Rscheduledate:ActualP/Rdate:P/Rcompleteddate:P/Rclosemeetingdate:P/Rreportcompleteddate:DateProgressProblemPilotRunProgressProcessUnitPpkPpMeanMax.Min.Spec.reportNoItemPilotRunCapabilityAnalysisSummaryProcessUnitPpkPpMeanMax.Min.Spec.reportNoItemPilotRunCapabilityAnalysisSummaryP/R/試產人:_________Date/日期:___________1.DrawingSpec./圖紙資料:MagnetwireOD/線徑:____________Turns/圈數:_____Tension/繞線拉力:_______________Arm.Resistance/電樞電阻:________2.Setup/校機資料:M/Cmodel/電繞機型:_____________M/CNo/機號:____________________ICNo/編號:________________________MODENO:______________________Actualtension/實際拉力:_________M/Cheadtype/機頭類別:_________CT/周期時間:Min/perarm./每只電樞繞線時間_____分鐘Remarks/校機情況:PM/校機填寫人:____________3.Magnetwirevarietyafterandbefore/漆皮線變化資料:Before,withcoating/繞線前:連漆皮Withoutcoating/不連漆皮____________After,withcoating/繞線後:連漆皮Withoutcoating不連漆皮____________QA/填寫人:_____________Remarks/備注:FORMNO:WPS-021101-0PSG91004Windingprocessrecord/馬達試產電繞記錄Windingmethod/過線方法:________________ProcessNO.ProcessNameCycleTime(sec/pcs)DefectQuantityFirstPassYieldRemarks工序编号工序名称工时(秒/件)次品数目工序首次成功率备注FROMNO:WAT-000701-0新工序首次成功率及所需时间NewProcessFPYandCycleTimeOutput/排工數:____________制單:_______日期:_________Process/工序名稱Fixturename/工具名稱PM'sNo/流程編號ActualNo/實際編號Fixturesource/工具來源(全新/舊有)Outputperhour/每小時產量Qty/需用數量Setup/調較參數注:工具來源填寫原線已有或者夾具倉有FROMNO:HDC-960101-1審核:___________________pilotrunfixturelist/型號工具清單Output/排工數:____________制單:_______日期:_________Process/工序名稱Fixturename/工具名稱PM'sNo/流程編號ActualNo/實際編號Fixturesource/工具來源(全新/舊有)Outputperhour/每小時產量Qty/需用數量Setup/調較參數注:工具來源填寫原線已有或者夾具倉有FROMNO:HDC-960101-1審核:___________________pilotrunfixturelist/型號工具清單Output/排工數:____________制單:_______日期:_________Process/工序名稱Fixturename/工具名稱PM'sNo/流程編號ActualNo/實際編號Fixturesource/工具來源(全新/舊有)Outputperhour/每小時產量Qty/需用數量Setup/調較參數注:工具來源填寫原線已有或者夾具倉有FROMNO:HDC-960101-1審核:___________________pilotrunfixturelist/型號工具清單光潔度光潔度FORMNO.:PIE-941204-0Roundness/圓Profilecurve/光潔度Profilecurve/光潔度FORMNO.:PIE-941204-0Roundness/圓度JohnsonElectricIndustrialManufactoryLtd.GeneralInformationResultsProjectNumber:ReportNo.:ModelNumber:Date:ProcessPotentialMotorNumber:Inspector:Pp=Process:Location:ProcessCapabilityCharacteristic:Ppk=Instrument:SpecificationMaximum=Nominal=Minimum=Range=SampleTestResults1~1011~2021~3031~4041~5051~6061~7071~8081~9091~10012345678910Mean:Mean+3s:Pp:SD(s):Mean-3s:PpL:Minimum:PpU:Maximum:Mean+4s:Range:Mean-4s:PpK:DistributionGraph00.10.20.30.40.50.60.70.80.9102468101214HNSONELECTRICJPage:161.Solderingprocess?/馬達是否有包線、銲線、銲電容、銲圈仔.Packingleadwire/包線:Yes/有No/無Solderingleadwire/銲線:Yes/有No無SolderingCap./銲電容:Yes/有No無Solderingvaristor/銲圈仔:Yes/有No無Status/包線、或銲線、銲電容、銲圈仔情況:2.Motyorkeeperring?/馬達是否有保磁圈:Yes/有No/無3.MotorIdentificationdot/line?/是否加色點/線辯別:Yes有No/無4.Knurling?馬達是否要打喱士或搓喱士.4-kunrling/打喱士:Yes/有No/無Multi-linekunrling/搓喱士:Yes/有No/無5.Addpinion?/馬達是否有加牙.Yes/有No/無Method/加牙方式:Fitting/啤牙Drawing/抽牙6.Motordatecodeprinting/馬達追溯編號方式:movingprinting/移印Labeling7.Motorgaguesstated/馬達GO/NG基子簡述:8.Motorpackagin