ChineseJournalofNewDrugs20142389212014238。01068585566E-mailjiangy@cde.org.cn。··“”100038。“”QbD。QTPP、CQA、CMAs。R95C1003-3734201408-0921-05Applicationof“qualitybydesign”intheformulationandprocessresearchofgenericinjectionsJIANGYuYANGJian-hongWANGYa-minCenterforDrugEvaluationChinaFoodandDrugAdministrationBeijing100038ChinaAbstractInjectionshavebeenconsideredhighlyriskybecausetheyaredesignedtobeinjecteddirectlyintothebloodsystem.Basedontheconceptof“qualitybydesignQbD”thesourcesofqualityrisksininjec-tionswereanalyzed“qualitytargetproductprofileQTPP”andthe“criticalqualityattributesCQA”ofinjec-tionswerediscussed.BesidesrisksofinjectionformulationandprocessvariableswereanalyzedandcriticalprocessparametersandcontrolstrategieswereexploredonthefoundationofcriticalmaterialattributesCMAs.KeywordsqualitybydesignQbDgenericinjectionsformulationandprocessresearchapplication、。。“”qualitybytestingQbT2070“”qualitybyproductionQbP、、、、、GMP。FDA。、、、。FDA2006“”qualitybyde-signQbD。ICHICHQ8-Q8R2-Q9-Q10-1-4。FDAQbDQbDcGMP、、5。ICH-Q8R2QbD①QTPP、、、、、。②CQA。、pH、pKChineseJournalofNewDrugs20142389222014238、。③。④。⑤。FDA20112012QbD《》《》6-7。QbD。1、。5①。②。③、。④。⑤。5。、、、、、、、、、。、、。2QbD2.1QTPP、、、、、QTPP。、、。2.2CQA。1。①。②。③。④pH、、、。ASAL≤10E-6。pH、、、、、、。pHpHpH、。1。1CQA——a、、、、pHa、、、、b、、、、、c、、、ca。b。c、。、、、。、、2.3CMAs2.3.1ChineseJournalofNewDrugs20142389232014238、pKa、、pH、、、。、、、、、。A。、pH、。。2.3.2。。、。。≤10-6。F0。。。pH、、pH、pH、、pH、。。A。23。2ApHdeedeeffffggggggggd。eA。f。g、。3A、j、、、、、、hijhijkllkmmnhA、、。i。j。。k、、。l。m。n。ChineseJournalofNewDrugs201423892420142382.4CPP、pH、。。①。②-。③。④。designspace。A。。。。。119℃121℃20min。121℃10minF040F012。F0。。。/USPⅠ。。。/、、。3QbD。。Ranbaxy30GMP20089FDA。FDA8-9。FDA。。954ChineseJournalofNewDrugs20142389542014238、、、、、、、QbD、。1ICH.ICHharmonizedtripartiteguidelinepharmaceuticaldevelop-mentQ8S/OL.20092014-03-15.http//.ich.org/products/guidelines.html.2ICH.ICHharmonizedtripartiteguidelinequalityriskmanagementQ9S/OL.20082014-03-15.http//.ich.org/products/guidelines.html.3ICH.ICHharmonizedtripartiteguidelinepharmaceuticalqualitysystemQ10S/OL.20082014-03-15.http//.ich.org/products/guidelines.html.4PAULADWANGWLPAULWSetal.ClinicalrelevanceofdissolutiontestinginqualitybydesignJ.AAPSJ2008102380-390.5SIEGFRIEDADANIELESCHARLESRetal.AnintegratedQualitybyDesignQbDapproachtowardsdesignspacedefinitionofablendingunitoperationbyDiscreteElementMethodDEMsimulationJ.EurJPharmSci201142106-115.6ANNAGANTONELLOABDAVIDEF.Ontheuseofmathe-maticalmodelstobuildthedesignspacefortheprimarydryingphaseofapharmaceuticallyophilizationprocessJ.JPharmSci20111001311-324.7HUIQUANWMAURYWMANSOORAK.Quality-by-sesignQbDAnintegratedprocessanalyticaltechnologyPATap-proachforadynamicpharmaceuticalco-precipitationprocesschar-acterizationandprocessdesignspacedevelopmentJ.IntJPharm20114051-263-78.8VERALDIRKLGABRIELERetal.AqualitybydesignstudyappliedtoanindustrialpharmaceuticalfluidbedgranulationJ.EurJPharmBiopharm2012812438-447.9ANASTASIAGLJOHNWM.EvaluationofthemicrobialgrowthpotentialofpharmaceuticaldrugproductsandqualitybydesignJ.PDAJPharmSciTech201165163-70.10LAWRENCEXY.PharmaceuticalqualitybydesignproductandprocessdevelopmentunderstandingandcontrolJ.PharmRes2008254781-791.11FREDERICKGVALIREZASK.Developmentofquality-by-de-signanalyticalmethodsJ.JPharmSci20111003797-812.12KOCHLINGJBRIDGEWATERJNAJIR.Introducingasci-ence-basedqualitybydesignconcepttoanalyticalmethodsdevel-opment.BiotechnologyPharmaceuticalAspectsPharmaceuticalStabilityTestingtoSupportGlobalMarketsM.Vol12.NewYorkSpringer2010169-179.13GAVINPFOLSENBA.AqualitybydesignapproachtoimpuritymethoddevelopmentforatomoxetinehydrochlorideLY139603J.JPharmBiomedAnal2008463431-441.14DAVIDFJACQKSANDRAPetal.AnalysisofpotentialgenotoxicimpuritiesinpharmaceuticalsbytwodimensionalgaschromatographywithDeansswitchingandindependentcolumntemperaturecontrolusingalow-thermal-massovenmoduleJ.AnalBioanalChem201039631291-1300.15PUERTOLLANOMCARTWRIGHTTAYLOTTMetal.As-sessingananalyticalmethodforthedissolutionprofileofanex-tended-releasetabletinaccordancewithQbDJ.TabletsandCapsules20097130-39.16KRULLISWARTZMTURPINJetal.Aquality-by-designmethodologyforrapidLCmethoddevelopmentpartIIJ.LCGCNAm20092748-61./櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃櫃2014-02-10924QTPPCQACMAs。。1ICH.Q8pharmaceuticaldevelopmentS//2006.2ICH.Q8R2pharmaceuticaldevelopmentS//2011.3ICH.Q9RualityRiskManagementS//2006.4ICH.Q10PharmaceuticalQualitySystemS//2011.5.QbD、、J.20082910446-447.6FDA.QualitybydesignforANDAsanexampleformodifiedre-leasedosageformsEB/OL.2011-12.http//.fda.gov/downloads/drugs/developmentapprovalprocess/houdrgsaredevelope-dandapproved/approvalapplications/abbreciatednewdrugapplication-andagenerics/ucm286595.pdf.7FDA.QualitybydesignforANDAsanexampleformodifiedre-leasedosageformsEB/OL.2012-4.http//.fda.gov/downloads/drugs/developmentapprovalprocess/houdrgsaredevelo-pedandapproved/approvalapplications/abbreciatednewdrugapplica-tionandagenerics/ucm304305.pdf.8NicholasBuhay.FDAJ.201221182128-2135.9FDA.FDAIssuesWarningLetterstoRanbaxyLaboratoriesLtd.andanimportalertfordrugsfromtworanbaxyplantsinInd