(试行)文件编号:CQM/FN-01-160-2007-6-11发布日期:2007年6月11日实施日期:2007年6月11日中小型三相异步电动机节能产品认证实施方案通讯地址:电话:传真:网址:E-mail:北京市海淀区增光路33号(010)88411888(总机);(010)68717809(业务电话)(010)88414325@cqm.com.cn版本号:发布日期:页数:CQM/FN-01-160-2007-6-112007年6月11日第2页共16页目录1.适用范围······························································································32.认证采用的模式·····················································································33.认证的基本环节·····················································································34.认证申请与受理·····················································································35.初次工厂检查·······················································································46.产品检验·····························································································57.检验判定·····························································································68.认证结果评定和批准··············································································79.获证后的监督·······················································································710.复评···································································································911.认证范围的扩大与缩小···········································································1012.认证的暂停、撤销和注销········································································1013.认证证书和认证标志··············································································1114.认证要求的更改····················································································1215.保密··································································································1216.责任··································································································1217.费用·································································································1218.公告·································································································1219.附则·································································································12附件1:中小型三相异步电动机节能产品认证的工厂产品质量保证能力要求………13附件2:中小型三相异步电动机产品受控部件/材料备案清单…………………………16通讯地址:电话:传真:网址:E-mail:北京市海淀区增光路33号(010)88411888(总机);(010)68717809(业务电话)(010)88414325@cqm.com.cn版本号:发布日期:页数:CQM/FN-01-160-2007-6-112007年6月11日第3页共16页1适用范围适用于690V以以下电压、50Hz三相交流电源供电,能效2级和3级的额定功率在0.55kW~315kW范围内的,能效1级额定功率在3KW~315kW范围内,极数为2极、4极和6极,单速封闭扇冷式,N设计的一般用途电动机或一般用途的防爆电动机。2认证模式产品检验+初次工厂检查(审核)+获证后监督3认证产品单元划分及认证标准3.1认证引用标准GB755-2000《旋转电机定额和性能》GB18613-2006《中小型三相异步电动机能效限定值及能效等级》GB/T1032-2005《三相异步电动机试验方法》3.2认证单元的划分相同型号,规格不同的电动机可作为一个系列,每个系列按机座号分为80-160、180-280、315-355三段,每段为一个认证单元。同一制造商的相同产品,但生产厂(场所)不同时,应作为不同的认证单元。3.3认证的基本条件3.3.1申请认证方具备明确的法律地位,可以承担法律责任,承诺遵守国家法律法规和其他认证相关要求;3.3.2产品生产者按《中小型三相异步电动机节能产品认证工厂产品质量保证能力要求》(附件1),建立相应的质量保证体系,并且能够正常运行,一年内未发生过重大产品质量事故;3.3.3产品生产者拥有必要的人力以及设施、设备等生产、检验资源;3.3.4已完成设计定型并形成批量生产;4认证申请与受理通讯地址:电话:传真:网址:E-mail:北京市海淀区增光路33号(010)88411888(总机);(010)68717809(业务电话)(010)88414325@cqm.com.cn版本号:发布日期:页数:CQM/FN-01-160-2007-6-112007年6月11日第4页共16页4.1申请文件申请认证应提交正式申请书,填写《中小型三相异步电动机受控部件/材料备案清单》(附件2),并按申请书要求提交相关资料和文件。中小型三相异步电动机的受控部件和材料为:硅钢片和漆包线。4.2受理方圆标志认证集团有限公司收到申请方认证申请资料,对基本符合要求的,向申请方下发受理认证申请通知书,并签订认证合同书;对不符合规定要求的,通知申请方补充或修改。5初次工厂检查5.1工厂检查依据工厂检查依据《中小型三相异步电动机节能产品认证工厂产品质量保证能力要求》执行。5.2产品一致性检查工厂检查时,应在生产现场对申请认证的产品进行一致性检查,若认证涉及多系列产品,则一致性检查应每系列产品至少抽取一个规格型号,重点核实以下内容:1)认证产品的铭牌、标识与申请书或检测报告上所标明的应一致;2)认证产品的结构应与检测报告的样品一致;3)认证产品所用的受控部件/材料应与检测时申报并经方圆标志认证集团有限公司所确认的一致;5.3工厂检查内容、范围和原则5.3.1工厂检查内容按《三相中小型三相异步电动机节能产品认证工厂产品质量保证能力要求》进行检查;5.3.2工厂检查范围应覆盖申请认证的所有产品、所有加工场所;5.3.3工厂检查的基本原则是:以产品能耗指标为核心,以开发/设计—采购—生产和进货检验—过程检验—最终检验为两条基本审查路线,突出关键/特殊生产过程和关键检验环节,对影响产品能耗指标的关键部件和材料进行现场确认,并对工厂的试验室条件以及资源配置情况进行现场确认。5.4初次工厂审核时间确定原则通讯地址:电话:传真:网址:E-mail:北京市海淀区增光路33号(010)88411888(总机);(010)68717809(业务电话)(010)88414325@cqm.com.cn版本号:发布日期:页数:CQM/FN-01-160-2007-6-112007年6月11日第5页共16页根据工厂的生产规模以及所申请认证产品的数量和产品的复杂程度,确定审查人日数。5.5工厂检查及报告工厂检查组向方圆标志认证集团有限公司报告认证申请方的节能产品生产及质量管理情况,确认产品节能效率能否持续满足相关标准的要求;工厂检查组承担现场指定检验项目任务。工厂检查组收集现场审核和产品检验信息,提出工厂检查报告。6产品检验6.1产品抽样原则产品抽样应在现场审查合格后进行,样品应在工厂生产的合格品中(包括生产线末端、仓库)随机抽取,抽样人员和企业陪同人员核实抽样样品无误后,填写《委托单》和《抽样单》,签字确认。6.2样品及受控部件/材料要求6.2.1样品已完成设计定型,并形成批量生产的合格产品。6.2.2受控部件/材料要求1)初次认证产品如选配多个型号的受控部件/材料时,方圆标志认证集团有限公司原则上只对一种匹配进行样品检验,其它受控部件/材料进行备案管理,必要时进行样品检验;2)为确保获证产品能够持续符合节能产品认证要求,当获得认证的中小型三相异步电动机匹配新的受控部件/材料时,申请方应及时向方圆标志认证集团有限公司备案,必要时进行样品检验,经方圆标志认证集团有限公司批准后方可使用。6.3抽样数量,抽样基数每个认证单元随机抽取样品2台,其中1台留在认证申请方作为备样,抽样基数不应小于5台(每个认证单元),在生产线上抽样不受抽样基数限制。6.4送样样品(连同《委托单》和《抽样单》)由企业或抽样人员负责15日内按规定时间送由方圆标志认证集团有限公司认可的检验机构检验,并对抽样样品负责。通讯地址:电话:传真:网址:E-mail:北京市海淀区增光路33号(010)88411888(总机);(010)68717809(业务电话)(010)88414325@cqm.com.cn版本号:发布日期:页数:CQM/FN-01-160-2007-6-112007年6月11日第6页共16页6.5检验样品及相关资料的处置检验样品和相关资料,待检验工作完成后退还认证申请方或由认证申请方以适当方式处置。6.6产品检验依据、项目、方法及判定6.6.1检验依据1)GB755-2000《旋转电机定额和性能》;2)GB18613-2006《中小型三相异步电动机能效限定值及能效等级》;6.6.2检验项目及要求中小型三相异步电动机检验项目为效率和功率因数。指标要求见表1。表1检验项目和要求序号检验项目指标要求依据1效率在额定输出功率和75%额定输出功率的效率均不低于表1中2级的规定GB18613-2006中