大众汽车标准_VW 01106-3 英文 气体保护焊-铝焊接接头

Klass.-Nr.04817April2002Gas-ShieldedArcWeldingPart3:AlWeldedJointsVW01106-3KonzernnormReplacesPV6465Descriptors:welding,gas-shieldedarcwelding,MIG,metalinert-gaswelding,aluminum,weldPage1of14Fachverantwortung/ResponsibilityNormung/StandardsN/GQ-554Hr.NicolaI/ET-31Tel:[phone]GradlVertraulich.AlleRechtevorbehalten.WeitergabeoderVervielfältigungohnevorherigeschriftlicheZustimmungeinerNormenabteilungderVolkswagenAGnichtgestattet.VertragspartnererhaltendieNormnurüberdiezuständigeBeschaffungsabteilung.Confidential.Allrightsreserved.NopartofthisdocumentmaybetransmittedorreproducedwithoutthepriorwrittenpermissionofaStandardDepartmentoftheVolkswagenGroup,.Partiestoacontractcanonlyobtainthisstandardviatheresponsibleprocurementdepartment.VOLKSWAGENAGFormFE41-1NormvorAnwendungaufAktualitätprüfen/Checkstandardforcurrentissuepriortousage.ContentsPage1General................................................................................................................................11.1Scope...................................................................................................................................11.2Validityofrequirements........................................................................................................22Requirementsandevaluation..............................................................................................23Test......................................................................................................................................23.1Characteristicsfortheexternalfindings...............................................................................23.2Characteristicsfortheinternalfindings................................................................................23.3Sampling..............................................................................................................................34Evaluationcriteria................................................................................................................34.1Externalfindings(visualinspection).....................................................................................44.2Lapjointswithfilletweld......................................................................................................54.3T-jointwithfilletweld............................................................................................................84.4Buttjointwithsquarebuttweld..........................................................................................124.5Evaluationofporosity.........................................................................................................145Referencedstandards........................................................................................................14ChangesThefollowingchangeshavebeenmadeascomparedtoVW01106-3:2000-08:─Section4.2,table3,no.3:h≥0.25mmchangedtoh≥0.25t─Section4.3,table5,no.3:h1/2≥0.25mmchangedtoh1/2≥0.25tPreviousissuesVW01106-3:2000-081General1.1ScopeThisstandarddefinesevaluationcriteriaforirregularitiesinMIGfusionweldedjointsforvarioustypesofjoint(lapjoint,T-joint,buttjoint).Itisvalidforjointswithmaterialthicknessesfrom0.8mmto5mm.Theseevaluationsrelatetotheproductionqualityandnottotheperformancecapability.Theper-formancecapabilitymustbeverifiedbysuitablecrashtests,vehicleendurancetestsandfunctiontests.Thetestsmustbeperformedbyqualifiedpersonnelusingtechnicallyappropriatetestmethodsthatcomplywiththecurrentstateoftheart.QUELLE:NOLISpage2VW01106-3:2002-041.2ValidityofrequirementsTherequirementsshallapplytoallweldsifthenumberofthisVWstandardisindicatedinadraw-ingoratechnicalsupplyspecificationorifitsapplicationisagreedaspartofotherspecifications.Ifthedrawingsorotherspecifications(e.g.thoseoftheresponsibleengineeringdepartmentsorreworkcatalogs)containindividualdeviatingstipulations,thentheseshallhavepriority.Likewise,acomponent-specifictestspecificationhaspriorityoverthisVWstandardifthisisdefinedinthedrawing.Thejointtypesdescribedinthisstandardareidealrepresentations.Weldedseamsthatarenotshownaretobetreatedanalogously.ThestandardisdividedintoevaluationsoftypeAandtypeB.Iftheindexisnotgiveninthedraw-ing,typeAshallbeusedfortheevaluation.TypeBstipulatesslightlylowerrequirementsforsomeevaluationcriteria.TheresponsibilityforallocatingjointstotypeBrestswiththeengineeringdepartment.2Requirementsandevaluation─OKevaluation:ThetestaccordingtoVW01106-3isevaluatedasOKiftheweldedseamscomplywiththelistedevaluationcriteria.─ConditionallyOKevaluation:ThetestaccordingtoVW01106-3isevaluatedasbeingconditionallyOKifmax.2“soft”evaluationcriteriaaccordingtoTable2:,Table4:,Table6:orTable8:arenotOK.The“hard”evaluationcriteriaaccordingtotable1,Table3:,Table5:andTable7:aswellastheporosityevaluationaccordingtoTable9:mustbeOKunderallcircumstances.StepsmustbetakentoensurethattheitemsthatwerenotOKarerectified.─NotOKevaluation:ThetestaccordingtoVW01106-3isdeemednottobeOKinallothercases.3Test3.1CharacteristicsfortheexternalfindingsAc