一、产品说明:Ⅰ.Productdescription:压缩空气中含有较多的尘埃,金属磨损污垢,凝结水,润滑剂,酸性冷凝液,油雾以及碳氢化合物等,如果不将这些有害物质除去,则将导致自动化设备故障,仪器、仪表失灵,工艺污染导致产品品质下降,甚至废品等,严重影响生产运行。而造成经济上的重损失。因此,选择效率高,压损小的压缩空气过滤器是解决这类问题最为经济而有效的方法。Sincethereistoomuchdust,wornmetaldirt,condensedwater,lubricant,acidcondensingliquid,oilfogaswellashydrocarbon,itwillresultintheautomationequipments,instrumentsandmetersunabletoworkanddecreasedproductqualityaswellasrejectscasedbyprocesspollutionifthesehazardoussubstancesarenotremoved,thusgreatlyinfluencingtheproductionandoperationandcausinggreateconomicloss.Therefore,tochooseacompressedairfilterwithhighefficiencyandsmallpressurelossisaneconomicandeffectivemethodtosolvesuchkindofproblems.TQ系列压缩空气过滤器,采用进口高效分离滤料和专用海绵等材料制作各种规格和精度等级的滤芯,外壳采用优质铝合金和碳钢材料,运用先进工艺加工,静电喷涂环氧树脂粉末,光亮平整的外观,等效替代进口听滤芯的性能,完善而又可靠的附件功能,经过多年的实践应用,在众多的关键场合,完全代替了进口产品,适应了各类场合压缩空气净化处理的各项要求。Withfilterelementsofvariousspecificationsandprecisionsproducedbyimportedhighlyefficientseparationfilterfeedaswellasspecialspongeandahousingofhigh-qualityandcarbonsteelmaterial,TQseriescompressedairfiltersaremanufacturedwithanadvancedtechnology,withapolishandsmoothappearancethatisunderstaticpaintingofepoxyresinpowderandequallyreplacestheperformanceofimportedfilterelement.Withcompleteandreliableaccessoryfunctions,andaftermanyyearsofpracticeandapplication,ithasreplacedtheimportedproductsinmanycriticalareasandmetrequirementsforcompressedairpurificationinvariousapplications.二、结构原理:Ⅱ.Structuralprinciple:精密过滤由于滤壳结构不同分法兰式和压盖式两种基本形式,上游压缩空气经进气口和滤芯上盖通气孔进入滤芯,由于滤芯由多层不同作用的过滤材料构成,压缩空气通过拦截,惯性、重力、扩散及吸附等效应,使其中的水汽,尘埃,油雾化学异味物质被阻隔截留,纯净的压缩空气通过滤芯从滤壳腔体的出气通道进入下游,源源不断供应气动装置使用,被截留的水分,油雾、尘埃等有害物质被收集在滤壳底部,达到一定容量后由自动排水器自动打开阀门使之排出机外。Basedonthedifferenceinfiltershellstructure,theprecisionfilterconsistsoftwobasictypes-flangeandcovermodels.Thecompressedairintheupstreamentersthefilterelementthroughtheairinletandairholeonthetopcoverofthefilterelement.Sincethefilterelementconsistsofmultiplelayersoffiltermaterialsofdifferentfunctions,thevapor,dust,oilfogandsubstanceswithchemicalodorinthecompressedairareblockedandinterceptedundereffectsincludingintercepting,inertia,gravity,diffuseandabsorption,andthepurifiedcompressedairentersthedownstreamthroughthefilterelementfromtheairexitofthefiltershell,tosupplyuninterruptedlytothepneumaticdevices.Theinterceptedhazardoussubstancessuchaswater,oilfoganddustwillbecollectedtothebottomofthefiltershellandtheautomaticdrainerwillautomaticallyopenthevalvetodrainitoutofthemachinewhenacertaincapacityisreached.三、配置安装:Ⅲ.ConfigurationandInstallation:图1所示:在一个完整的压缩空气净化系统中,各级过滤器的安装次序。ShownasFigure1:theinstallationsequenceoffiltersofvariouslevelsinacompletecompressedairpurificationsystem.图1:过滤器基本配置安装次序Figure1;Basicconfigurationandinstallationsequenceoffilter1、空压机ⅠAircompressor2、后部冷却器ⅡBackcooler3、储气罐Ⅲaircylinder4、Q级离心式油水分离器Ⅳ.LevelQcentrifugaloil-waterseparator5、冷冻式干燥机Ⅴ.Refrigerationdryer6、P级主管路过滤器Ⅵ.LevelPmainpipelinefilter7、S级微油雾过滤器Ⅶ.LevelSmicrooilfogfilter8、C级除油除自活性碳过滤器Ⅷ.LevelCoilandactivatedcarbonfilter图2为单支过滤器的标准配置Figure2showsthestandardconfigurationofasinglefilter.1、过滤器Filter2、差压报警器Pressureoutalarm3、出气管路取样阀门Samplingvalveonoutletairpipelines4、5管道上下游启闭阀门ON/OFFvalvesatupstream/downstreamofpipes6、修理旁路阀Bypassvalveformaintenance图2:过滤器标准管线Figure2:Basicpipelineofafilter四、应用指南:Ⅳ.InstructionGuidance:过滤器等级Filterlevel说明Description(CAGL、PNEUROP和ISO性通资料)performance(Information)使用场合ApplicatoinTQ-Q级LevelTQ-Q1.微米凝聚过滤器,用于车间下列设备的送气管线工具,马达气缸1.Micronagglomerationfilter,forairfeedingpipetoolsandmotorcylinderofthefollowingequipmentsintheworkshop.滤除:1.微米和更大的固态与液态颗粒;残留油分含量1ppmw/wISO8573.1质等级-固体:2级,油分含量:4级进气口最大液体负载:1.000ppmw/wFilter:1.Solidandliquidgranulesofmicronorlarger,contentofresidualoil1ppmw/wISO8573.1,qualitylevel:solid;level2,oilcontent:level4,maximumliquidloadatairinlet:1.000ppmw/w微油雾过滤器的上游吸附式干燥机的下游如果上游安装后冷却器/分离器,则用于工作点Upstreamofmicrooilfogfilterordownstreamofabsorptiondryer.Ifbackcooler/separatorisinstalledontheupstream,itisusedintheworkingsite.TQ-P级LevelTQ-P精细凝聚过滤器,用于工业生产的无油空气供应喷涂,吹塑仪表,控制阀Fineagglomerationfilter,foroil-freeairsupplycoatingforindustrialproduction,plastic-blowingmetersaswellascontrolvalves滤除:0.01微米和更大的固态与液态颗粒;99.99+%油雾;残留油分含量0.01ppmw/wISO8573.1质等级-固体:1级,油分含量:2级,60ppmw/wFilter:Solidandliquidgranulesof0.01micronorlarger,99.99+%ofoilfog;contentofresidualoil0.001ppmw/w;ISO8573.1qualitylevel-solid;level1,oilcontent:level2,Maximumliquidloadattheairinlet:60ppmw/w吸附式干燥机的上游冷冻式干燥的下游变压吸附式干燥机的下游,用于滤除细小颗粒用于工作点Upstreamofabsorptionfilterordownstreamofrefrigerationdryer.Forfilteringfinegranulesandbeingusedintheworkingsite.TQ-S级Level超精细凝聚式过滤器,用于关键应用场滤除:0.01微米和更大的固态与液态颗粒;99.999+%油雾;残留油吸附式干燥机的上游:如果有大量液体TQ-S合的无油空气供应(气流接触产品)的场合传动,搅动-电子元件制造-氮更换Superfineagglomerationfilter,foroil-freeairsupplyincriticalapplicationandfortransmission,mixing,productionofelectronicelementsandNitrogeninapplicationof(Productwithflowcontact)分含量0.001ppmw/wISO8573.1品质等级-固体:1级,油分含量:1级,进气口最大液体负载:40ppmw/wFilter:Solidandliquidgranulesof0.01micronorlarger,99.99+%ofoilfog;contentofresidualoil0.001ppmw/w;ISO8573.1qualitylevel-solid;level1,oilcontent:level1