Battery Test Manual For Plug-In Hybrid Electric Ve

TheINLisaU.S.DepartmentofEnergyNationalLaboratoryoperatedbyBattelleEnergyAllianceINL/EXT-07-12536BatteryTestManualforPlug-InHybridElectricVehiclesMarch2008INL/EXT-07-12536BatteryTestManualforPlug-InHybridElectricVehiclesMarch2008IdahoNationalLaboratoryIdahoFalls,Idaho83415PreparedfortheU.S.DepartmentofEnergyAssistantSecretaryforEnergyEfficiencyandRenewableEnergyUnderDOEIdahoOperationsOfficeContractDE-AC07-05ID14517INL/EXT-07-12536U.S.DepartmentofEnergyVehicleTechnologiesProgramBatteryTestManualForPlug-InHybridElectricVehiclesREVISION0MARCH2008TheIdahoNationalLaboratoryisaU.S.DepartmentofEnergyNationalLaboratoryOperatedbyBattelleEnergyAllianceDisclaimerThismanualwaspreparedasanaccountofworksponsoredbyanagencyoftheUnitedStatesGovernment.NeithertheUnitedStatesGovernmentnoranyagencythereof,noranyoftheiremployees,makesanywarranty,expressorimplied,orassumesanylegalliabilityorresponsibilityfortheaccuracy,completeness,orusefulnessofanyinformation,apparatus,product,orprocessdisclosed,orrepresentsthatitsusewouldnotinfringeprivatelyownedrights.Referenceshereintoanyspecificcommercialproduct,processorservicebytradename,trademark,manufacturer,orotherwisedoesnotnecessarilyconstituteorimplyitsendorsement,recommendation,orfavoringbytheUnitedStatesGovernmentoranyagencythereof.TheviewsandopinionsofauthorsexpressedhereindonotnecessarilystateorreflectthoseoftheUnitedStatesGovernmentoranyagencythereof.iiiivFOREWORDThisbatterytestproceduremanualwaspreparedfortheUnitedStatesDepartmentofEnergy(DOE),OfficeofEnergyEfficiencyandRenewableEnergy(EERE),VehicleTechnologiesProgram.ItisbasedontechnicaltargetsestablishedforenergystoragedevelopmentprojectsaimedatmeetingsystemlevelDOEgoalsforPlug-inHybridElectricVehicles(PHEV).ThespecificproceduresdefinedinthismanualsupporttheperformanceandlifecharacterizationofadvancedbatterydevicesunderdevelopmentforPHEV’s.However,itdoessharesomemethodsdescribedinthepreviouslypublishedbatterytestmanualforpower-assisthybridelectricvehicles.Duetothecomplexityofsomeoftheproceduresandsupportinganalysis,arevisionincludingsomemodificationsandclarificationsoftheseproceduresisexpected.Asinpreviousbatteryandcapacitortestmanuals,thisversionofthemanualdefinestestingmethodsforfull-sizebatterysystems,alongwithprovisionsforscalingthesetestsformodules,cellsorothersubscaleleveldevices.TheDOE-UnitedStatesAdvancedBatteryConsortium,ElectrochemicalEnergyStorageTechnicalTeamsupportedthedevelopmentofthemanual.TechnicalTeampointsofcontactresponsibleforitsdevelopmentandrevisionareHarshadTatariaofGeneralMotorsCorporationandJeffreyR.BeltoftheIdahoNationalLaboratory.ThedevelopmentofthismanualwasfundedbytheUnitesStatesDepartmentofEnergy,OfficeofEnergyEfficiencyandRenewableEnergy,VehicleTechnologiesProgram.TechnicaldirectionfromDOEwasprovidedbyDavidHowell,EnergyStorageR&DManager,andTienDuong,HybridElectricSystemsTeamLeader.CommentsandquestionsregardingthemanualshouldbedirectedtoJeffreyR.BeltattheIdahoNationalLaboratory.([e-mail]).vviCONTENTSFOREWORD...................................................................................................................vCONTENTS..................................................................................................................viiFIGURES.......................................................................................................................ixTABLES..........................................................................................................................xACRONYMS..................................................................................................................xiGLOSSARY..................................................................................................................xii1.PURPOSEANDAPPLICABILITY.........................................................................11.1EnergyStorageTargetsForPlug-InHybridElectricVehicles................................................12.TESTPROFILESDERIVEDFROMTARGETS....................................................23.TESTPROCEDURES.............................................................................................33.1GeneralTestConditionsandScaling.......................................................................................33.1.1TemperatureControl..............................................................................................33.1.2ScalingofPerformanceandCycleLifeTestProfile.............................................33.1.3ScalingofHPPC-Current.......................................................................................43.1.4ChargingProcedure...............................................................................................43.2StaticCapacityTest.................................................................................................................43.3ConstantPowerDischargeTests..............................................................................................53.4HybridPulsePowerCharacterizationTest.....