VW01110

Klass.-Nr.01712;61000October2001ThreadedJointsDesign,AssemblyandProcessAssuranceVW01110KonzernnormDescriptors:threadedjoint,mounting,design,processassurancePage2of31Fachverantwortung/ResponsibilityNormung/Standards(EZTN,1733)AK-SchraubtechnikWerthe,NQ-K-4Hahn,EGPFKühnTel.:[phone]SobanskiVertraulich.AlleRechtevorbehalten.WeitergabeoderVervielfältigungohnevorherigeschriftl.ZustimmungeinerNormenabteilungdesVolkswagenKonzernsnichtgestattet.VertragspartnererhaltendieNormnurüberdiezuständigeBeschaffungsabteilung.Confidential.Allrightsreserved.NopartofthisdocumentmaybetransmittedorreproducedwithoutthepriorwrittenpermissionofaStandardsDepartmentoftheVolkswagenGroup.Partiestoacontractcanonlyobtainthisstandardviatheresponsibleprocurementdepartment.ÓVOLKSWAGENAGFormFE41-12.00NormvorAnwendungaufAktualitätprüfen/Checkstandardforcurrentissuepriortousage.Contents1Scope......................................................................................................................................22Surfaceprotection..................................................................................................................32.1Silver-coloredcoatings...........................................................................................................32.2Blackcoatings........................................................................................................................32.3Conductingconnections.........................................................................................................32.4Threadedjointsinsidethevehicle,units,transportationprotection.......................................32.5Threadedjointsformagnesiumcomponents1).....................................................................32.6Threadedjointinbodyinwhiteforsteel(brightorzinc-coated)andaluminumbodies2).....33Design.....................................................................................................................................43.1Metricthreads.........................................................................................................................43.1.1Basicrequirements................................................................................................................43.1.2Dimensioning..........................................................................................................................43.1.3Constructionstyle...................................................................................................................43.1.4Selectingjoiningelements.....................................................................................................73.1.5Selectingtheassemblytighteningprocedure......................................................................103.1.6Specificationsintabulardrawings........................................................................................113.1.7Designation...........................................................................................................................113.2Notesondesignofnon-metricthreads(forsheetsteelandplastic)...................................144Assembly..............................................................................................................................144.1Selectionoftighteningprocedures.......................................................................................144.2Descriptionofmaintighteningprocedures..........................................................................164.2.1TorquecontrolassemblyAD15toAD18............................................................................164.2.2Angle-of-rotationcontrolassemblyAW10andAW11.......................................................164.2.3Angle-of-rotationcontrolassemblyAW12..........................................................................174.2.4TorquecontrolassemblywithpulsedrivingtoolADI16......................................................174.2.5AssemblybeyondtheelasticlimitwithpulsedrivingtoolASI10........................................184.2.6Otherprocedures.................................................................................................................184.3Processparametersfordrivingtoolsystems.......................................................................184.3.1Assemblyparameters(tighteningparameters)....................................................................184.3.2Controlparameters(actualvalues)......................................................................................194.3.3Furtherfasteningparameters...............................................................................................194.3.4Example:switchingandsettingparametersforVWdrivingtoolsystem............................204.3.5Testingparameters..............................................................................................................214.4Drivingtoolsystems........................................................................