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1QSC、QS(E)、LG、YQ（CJ）型系列“三合一”减速机SERIESQSC、QS（E）、LG、YQ（CJ）GEARREDUCTORSWITHBRAKEMOTORSFORCRANES（05/2006版选型手册）(05/2006selectionmanual)中国.湖北咸宁三合机电制业有限责任公司CHINA.XIANNINGTRIPARTITEELECTROMECHANICAL&MANRFACTURINGCO.LTD2公司简介湖北省咸宁三合机电制业有限责任公司地处中华桂花之乡—湖北省咸宁市，公司始建于1965年，专业生产起重机用“三合一”减速机和水利启闭机，是湖北省科技型企业。公司的主导减速机产品有：QS、QSE、QSC、LG、YQ、CJ、ZQA、QJ、QY、LD、QSF、QSR、QSK型等系列的硬齿面、中硬齿面减速传动装置，也可根据用户要求设计制造各种非标减速传动装置。产品广泛应用于起重、运输、冶金、矿山、化工、建筑、铁路、港口、国防工程及轻纺工业等行业的各种机械设备中的传动机构。产品先后获省奖多项、国家质检中心首批颁发的同类产品的质量认可证书，其中QSC、LG系列产品获国家实用新型专利证书，QS、QSE、QSC系列产品已被纳入国家行业标准《起重机用三合一减速器》（JB/T9003-2004），并被确定为桥、门式类型起重机运行机构的专用三合一驱动装置，该标准由我公司负责起草和修订。公司已通过了ISO9001系列国际质量体系认证。近年来，公司得力于众多的优秀人才，先进的工艺装备，完善的质量管理以及多年的生产经验，使得公司经营业绩卓著，发展速度不断加快，经济效益大幅提高。公司产品以优良的性能和质量，及时满意的服务成为广大用户的首选对象。热忱欢迎国内外客户莅临公司参观指导、洽谈工作！IntroductionOfCompanyHubeiXianningTripartiteElectromechanic&ManufacturingCD.,LTDlocatinHubeiXianningcity—countrysideofsweet-scentedosmanthusinChina.Thecompanywasestablishedin1965,itisthekeyenterprisewhichStateBureauofMachineryIndustriesandMinistryofWaterResourcesdestinetomanufacturegearreductorswithbrakemotorsforcraneandwaterconservancyofheadstockmachine,itisascientificandtechnologicalenterpriseofHubeitoo.Theleadingproductionsofreductorsinourcompanyincludes:hardnessandmid-hardnessgear’sdrivingdeviceofQS、QSE、QSC、LG、YQ、CJ、ZQA、QJ,、QY、LD、QSF、QSR、QSKseries,etc..wecanalsodesignandmanufacturevariouskindsofnonstandardmoderateanddrivingdeviceaccordingtotheuser'srequirements.Theproductsarewidelyusedindrivingmechanismforhoisting,transporting,metallurgy,mine,chemicalindustry,architecture,railway,port,nationaldefenceandlightandtextileindustries,etc..TheproductssuccessivelyawardedbyprovinceandobtainedthequalitycertificateofthelikeproductsawardedinthefirstbatchinNationalQualityInspectionCenter,amongthemQSC,LGseriesproductsobtainthenationalpracticalnew-typepatentdiplomata.QS,QSE,QSCseriesproductshavebeenincludedinthenationalstandard《Gearboxswithbrakemotorsforcranes》（JB/T9003-2004）,andisconfirmedasthespecialgearreductorswithbrakemotorsactuatingdeviceofthetravellingmechanisminbridgecrane.Thisstandardisdraftedandrevisedunderthechargeofourcompany.OurcompanyhavebeenpassedISO9001serialinternationalqualitysystemauthentication.Inrecentyears,thecompanyiscapabletonumerousoutstandingtalents,theadvancedcraftaccoutrement,integrityqualitymanagementandyearsofproductionexperience,makecompany'sbusinessperformancedistinguished,developmentspeedisbeingacceleratedconstantly,theeconomicbenefitsarebeingimprovedbyawidemargin.Becauseofitsexcellentqualityandproperty,betimesandcontentmentforgoodserviceaftersales,many3customersgaveprioritytoourproducts.Welcomethearrivalofdomesticandinternationalcustomerheartilytovisit,guideandnegotiatethebusiness!一，特别说明：★本手册中外型尺寸单位全部是毫米（mm）。★本手册中的安装结构图和外型图只属标准机型范例，若需严格的外型尺寸和安装方式，您需向我们索取详细的资料。★您在计算减速机的准确输出转速时，应以电机的额定转速或实际输入转速除以精确的或实际的减速比。★减速机供货时已作好运行准备，只是未加入润滑油。★减速机供货时不包括橡胶垫板、安装螺栓等所有安装附件。★减速机供货时铸件外表喷涂绿色或蓝色油漆，要求其他色彩或特种油漆需注明。★试车之前，请一定认真阅读本公司的产品使用说明书。★减速机在使用时，您应定期检查通气帽，以保证排气畅通。★为防止发生事故，所有裸露旋转部件均应根据国家和当地安全规定加设防护罩。★本手册中的QS、LG、QSE、QSC型系列减速机仅提供其标准产品型式：力矩支撑孔安装、渐开线花键孔输出。若需其它型式，您需特殊订货并向我们索取详细的资料。★您在使用力矩支撑孔安装QS、LG、QSE、QSC型系列减速机时，应严格按照本手册的安装方法进行，否则本公司概不负责。★对于其他非标传动装置或传动部件的设计与制造，您需提供详细的技术资料。★减速电机与使用设备组装后应检查稳固性。★减速电机不宜自行拆卸，否则本公司概不负责。一，Specialelucidation★Theunitofdimensionismillmeter(mm)。★Structuredrawingsandoutlinepicturesattachedinthiscatalogareregardedasexamples,TheexactCADdrawinganddimensionofcertaintypescanbeoffered.★Whenyouarecomputingthespeed,theexactoutputspeedofthereductorismotorspeeddividedortheexactinputspeedbyexactration.★Gearunitshavebeendebugged,butlubricationwillbeaddedbeforerunning.★Gearunitsdonotincludetherubberplasticsheetandinstallstudboltetc.allgearingenclosure.★Iron-castsurfaceissprayedgreenorbluepaint,othercolorsorspeciallacquerwillbespecified.★Pleasereadthecatalogbeforerunningthereducer.★UsingtheGearunits,thebreathershouldbecheckedregularlytoinsurefineventilation.★Toavoidaccident,allrotativecomponentsmustbeinstalleddusthoodcomplyingwithnationalandregionalsafetyrequirements.★TheQS,LG,QSE,QSCtypeseriesgearunitstoprovideitsstandardproductpatternonly:thetorquebearingholemounted、hollowsplinedshaft.Ifneedtheotherpattern,youneed,thespecialorderingcombinestoobtaintousthedetaileddata.★YouatusethetorquebearingholemountedinstallstheQS,LG,QSE,QSCtypeseriesdeceleratesthemachine,shouldstrictaccordingtothegearingmethodproceedingofthismanual,otherwiseourcompanyisallirresponsible.★Markotherverymuchtospreadtomovethedeviceorspreadthedesignthatmovethepartsandmanufacturing,youneedthedetailedtechniqueinofferingdata.★Stabitilyofsystemmustbecheckedafterassembledwithotherequipments.★Thereducingmotorshouldnotbeunloadedontheclientspart,wewouldtakenoresponsibilityifthis4happens.二，润滑方式与润滑油的选择：Choiceoflubricationmodeandlubricant:减飞溅润为速机通常采用滑，冷却方式通常自然冷却法。润条环温滑用油根据工作件及境度高低依次选用GB／T5903-1995中的L－CKC320、L－CKC220和L－CKC150优选。推荐先用L－CKC220。注油量由安装方式而定。注意：减速机出厂时不带润滑油！Thereductorisusuallyadoptedsplashlubrication,Usuallycooloffthewaytocooloffthemethodforthenature.thelubricantisadoptedNationalstandardL－CKC150、L－CKC2