VW-801-06(元件插接器技术要求)2000英文

Klass.-Nr.8ME20August2000Push-onConnectiononandinElectricandElectronicComponentsinVehicleRequirementsVW80106KonzernnormDescriptors:Housingplug,plug,push-onconnection,requirementsPage1of4Fachverantwortung/TechnicalresponsibilityNormung/Standards(EZTN,1733)EEHofmannK-GQ-26SchneckI/EE-2LehnerGuseTel.:[phone]SobanskiVertraulich.AlleRechtevorbehalten.WeitergabeoderVervielfältigungohnevorherigeschriftl.ZustimmungeinerNormenabteilungdesVolkswagenKonzernsnichtgestattet.VertragspartnererhaltendieNormnurüberdiezuständigeBeschaffungsabteilung.Confidential.Allrightsreserved.NopartofthisdocumentmaybetransmittedorreproducedwithoutthepriorwrittenpermissionoftheVolkswagenGroup,EZTN,StandardDepartment.Partiestoacontractcanonlyobtainthisstandardviatheresponsibleprocurementdepartment.VOLKSWAGENAGFormFE41-10.99ChangesThefollowingchangeshavebeenmadeascomparedtotheFebruary2000issue:─Scopeextended─Section2.1Generalrequirementsadded─Section2.4Plugpins,layerthicknessaddedPreviousIssuesFirstissue:1994-01Lastchange:2000-02ContentsPage1Scope...........................................................................................................................12Requirements...............................................................................................................22.1Generalrequirements...................................................................................................22.2Connectormatingforce................................................................................................22.3Push-onconnection......................................................................................................22.4Plugpins......................................................................................................................22.5Contactcorrosion.........................................................................................................32.6Contactswithgold-platedsurfaces...............................................................................32.7Push-onconnection......................................................................................................42.8Protectivecollars..........................................................................................................43Referencedstandards..................................................................................................41ScopeThisstandarddefinesrequirementsforpush-onconnectionsonandinelectricandelectroniccomponentsthatoccurinvehicles.Onlytherequirementsstatedinsections2.5and2.6alsoapplytopush-onconnectionsinelectricandelectroniccomponents.TheEnglishtranslationisbelievedtobeaccurate.IncaseofdiscrepanciestheGermanversionshallgovern.QUELLE:NOLIS(NormvorAnwendungaufAktualitätprüfen!)Page2VW80106:2000-082Requirements2.1GeneralrequirementsApprovaloffirstsupplyandchangesaccordingtoVW01155.GeneralrequirementsaccordingtoVW80101apply.AvoidanceofhazardoussubstancesaccordingtoVW91101.2.2ConnectormatingforceThepluggingforcewhenassemblingtheconnectorhousingshallbe100N.Themaximumpermissibleforceis150N.Thisrequirementappliesindependentlyofthenumberofterminals.Ifnecessary,slidersorleversshallbeusedasactuationaids.Forcesmustnotbecarriedbythecontacthousing.2.3Push-onconnectionThepush-onconnectorsmustbeshownanddimensionedonaseparatedrawingandmustbeindicatedonthecomponentdrawing.2.4PlugpinsTheplugpinsofthepush-onconnectormustbeindicatedwiththestandardpartnumberonthedrawing.Thestandardpartdrawingmustcontainthefollowinginformation:─Plugshape─Material─Dimensions─Surface─LayerthicknessPage3VW80106:2000-082.4.1Plugresilienceandpull-outstrengthPlugresilienceaccordingtoTable1:Forcesshallnotbecarriedbysolderpoints.Testrate100mm/minCrimpedandpush-onconnectionsaccordingtoVW75173andVW60330Table1:ConnectortypesandforcesFlatterminalonthedeviceWidthxthickness(mm)PossiblematingconnectorPlugresilience/pulloutstrength(N)9.5x1.2Flatcontact(maxi-powertimer)≥2007.7x0.8Flatcontact≥1806.3x0.8Flatcontact≥1505.0x0.8Flatcontact≥1505.0x0.6Flatcontact≥704.8x0.8Flatcontact(standard-powertimer)≥1202.8x0.8Flatcontact≥802.8x0.5Flatcontact(junior-powertimer)≥801.5x0.6Flatcontact(micro-timer)≥551.6x0.8Flatcontact≥550.63x0.63Boxconnector0.63mm≥50RoundconnectoronthedeviceØ(mm)PossiblematingconnectorPlugresilience/pulloutstrength(N)4.0Roundconnector4.0mm≥1502.5Roundconnector2.5mm≥801.6Roundconnector1.6mm≥401.0Roundconnector1.0mm≥40Theforcesaremeasuredatroomtemperature2.5ContactcorrosionTopreventgalvaniccorrosion,thesamematerials(uncoatedcontacts)orthesamesurfaceprotection(coatedcontacts)shallbeusedinthepush-onconnection(male/femaleconnector).2.6Contactswithgold-platedsurfacesGoldcontactsshallbeusedfor:─Signalcurrentsbelow3mA─Open-circuitvoltagesbelow3mV,Byagreementforopen-circuitvoltagesbetween3mVand1V─Signalcurrentsbelow25mAandtemperaturesabove130°C─Signalcurrentsbelow25mAandincreasedvibrationstressForspecialrequirements(e.g.safetycomponents),towhichthecriterialistedinthissectiondonotapply,whethertousegold-platedcontactsmustbespec