中英文工艺评定记录PQR

PROCEDUREQUALIFICATIONRECORDS(PQR)工艺评定记录(PQR)RecordActualVariablesUsedtoWeldTestCoupon(记录焊接试件的真实变数)Companyname公司名称：Jiangsuhuanengconstructionengineeringgroupco.LTD.ProcedureQualificationRecord(PQR)No.工艺评定记录编号HP202Date日期2017.05.02WPSNo.HNPhp202-2017Rev.0WeldingProcess(es)焊接方法SMAWTypes(Manual,Automatic,Semi-Automatic)自动化等级（手工，自动或半自动）Manual手工JOINT接头（QW-402）单位Units：mm102212345BASEMETALS母材（QW-403）MaterialSpec.材料标准号GB5310-2008Type/Grade型号/等级，or.或UNSNo.为FE-1P-No.Q235-BGroupNo.组号Q235-Bto与P-No.Q235-BGroupNo.Q235-B相焊接ThicknessofTestCoupon试件厚度10mm+10mmDiameterofTestCoupon试件5直径/MaximumPassThickness最大焊道厚度4mmOther其它/POSTWELDHEATTREATMENT(QW-407)焊后热处理Temperature温度/℃Time/Other其它/GAS气体（QW-408）PercentComposition百分比组成Gas(es)(Mixture)FlowRate气体混合气体流量Shielding保护气99.99%Ar/Trailing尾部保护气///Backing背面保护气///Other其他///FILLERMETALS填充金属（QW-404）1SFASpecificationAWSA5.18-2005AWSClassificationE5015(C≤0.15%.Mn≤1.85%.Si≤1.15%.NointentionaladditionofCr.Mo)FillerMetal填充金属F-No.1WeldMetalAnalysis焊缝金属A-No.1SizeofFillerMetal填充金属尺寸φ3.2mmFillerMetalProductFromSolid实芯SupplementalFillerMetal/ElectrodeFluxClass./FluxType./FluxTradeName/WeldMetalThickness焊缝金属厚度4mmOther其它2//////////////ELECTRICALCHARACTERISTICS(QW-409)电特性Current电流DCPolarity极性SMAW:EPAmps安培数SMAW：100-120(A)Volts伏特数SMAW:23-25(V)TungstenElectrodeSise钨极尺寸/ModeofMetalTransferforGMAW(FCAW)/Other其他/TECHNIQUE焊接技巧（QW-410）TravelSpeed焊接速度SMAW:10-13cm/minStringorWeaveBead直进焊或摆焊WeaveBead横摆焊Oscillation横摆参数（2~3）d.d为焊条或钨极直径MultipleorSinglePsaa(perside)每侧多道焊或单道焊MultiplePasses多道SingleorMultipleElectrodes单丝焊或多丝焊/Other其它UseofthermalprocessNAClosedtoourchamber(GTAW)NAPOSITION焊接位置（QW-405）PosttionofGroove坡口焊缝位置1GWeldProgression(Uphill,Downhill)焊接方向/Other其它/PREHEAT预热（QW-406）PreheatTemp.预热温度/℃InterpassTemp.层间温度Max.280℃Other其它/PQRNo.PQR02TensileTest拉伸试验（QW-150）SpecimenNo.试样号Width宽（mm）Thickness厚（mm）Area面积（mm2）UltimateTotalLoad极限总载荷（KN）UitimateUnitStress抗拉强度（Mpa）TypeofFailuerandLocation破坏性质与位置HP202-120.037.03140.870.3499BasemetalsnodefectHP202-220.147.05142.070.0493Basemetalsnodefect//////////////Guided-BendTests导向弯曲试验（QW-160）TypeandfigureNo.类型各图号Result结果HP202-2-1AcceptableHP202-2-2AcceptableHP202-2-3AcceptableHP202-2-4AcceptableToughnessTests韧性试验（QW-170）SpecimenNo.试样号NotchLocation缺口位置SpecimenSize试样尺寸TestTemp试验温度（℃）ImpactValues冲击吸收功（J）DropWeightBreak落锤试验（Y/N）Lbf·ft%shear剪切面Mils密耳，10-3inHP202-3-1Centerofjoint5×10×552042HP202-3-2Centerofjoint5×10×552046HP202-3-3Centerofjoint5×10×552040HP202-3-4heataffectedarea5×10×552068HP202-3-5heataffectedarea5×10×552060HP202-3-6heataffectedarea5×10×552076CommentsFillet-WeldTest角焊缝试验（QE-180）Result-Satisfactory结果满意度YES：是/NO：否/PenetrationintoParentMetal熔透母材是/NO：否/Macro-Results宏观检测结果/OtherTests其它试验TypeofTest试验类型/DepositAnalysis熔敷金属成分/Welder`sName焊工姓名ShiXiaoWeiClockNo.考勤卡编号/StampNo.铅印号/TestsConductedby试验执行人HuangXiaoJingLaboratoryTestNo.实验室实验编号.HN/BG-2017-JSHN-LXHP202Wecertifythatthestatementsinthisrecordarecorrectandthatthetestweldswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBoilerandPrdssureVesselCode.兹证明本报告所述均属正确，并且试验是根据ASME锅炉及压力容器规范第Ⅸ卷的要求进行试件的准备、焊接和试验的。ManufacturerorContractor制造厂或承包商Jiangsuhuanengconstructionengineeringgroupco.LTD.Date日期Certifiedby签字人