SAE-AS22759-32

CopyrqMSAEIn*nmt*MIPmvMbyIHSundwI8mnrNOrewMuClnnorw&lrFEDERALSUPPLYCLASS6145NOTICEITHISDOCUMENTHASBEENTAKENDIRECTLYFROMU.S.MILITARYSPECIFICATIONMIL-W-22759132C.AMENDMENT1ANDCONTAINSONLYMINOREDITORIALANDFORMATCHANGESREQUtREDTOBRINGITINTOCONFORMANCEWITHTHEPUBLISHINGREQUIREMENTSOFSAETECHNICALSTANDARDS.THEINITIALRELEASEOFTHISDOCUMENTISINTENDEDTOREPLACEMIL-W-22759132C.AMENDMENT1.ANYPARTNUMBERSESTABLISHEDBYTHEORIGINALSPECIFtCATIONREMAINUNCHANGED.THEORIGINALMILITARYSPECIFICATIONWASADOPTEDASANSAESTANDARDUNDERTHEPROVISIONSOFTHESAETECHNICALSTANDARDSBOARD(TSB)RULESANDREGULATIONS(TSB001)PERTAININGTOACCELERATEDADOPTIONOFGOVERNMENTSPECIFICATIONSANDSTANDARDS.TSBRULESPROVIDEFOR(A)THEPUBLICATIONOFPORTIONSOFUNREVISEDGOVERNMENTSPEClFtCATlOhlSANDSTANDARDSWITHOUTCONSENSUSVOTINGATTHESAECOMMllTEELEVEL,AND(B)THEUSEOFTHEEXISTINGGOVERNMENTSPECIFICATIONORSTANDARDFORMAT.UNDERDEPARTMENTOFDEFENSEPOLICIESANDPROCEDURES,ANYQUALlFlCATlONREQUIREMENTSANDASSOCIATEDQUALIFIEDPROOUCTSLtSTSAREMANDATORYFORDODCONTRACTS.ANYREQUIREMENTRELATINGTOQUALIFIEDPRODUCTSLISTS(QPL'S)HASNOTBEENADOPTEDBYSAEANDISNOTPARTOFTHISSAETECHNICALDOCUMENT.THIRDANGLEPROJECTIONCwynght2000SoustyofAulomotwsEngineersInC.PnntedintheUSMIrlghtsreserusdr0PLACEAOOCUMENTORDER.(724)7764970FAX.[phone]SAEWEBADDRESS:http:lh**rrr.sw.org*,tnS~E?0XN0WPREPARED&SAESUBCOMMITTEEAE-80remacdunitmuhcensefmmIHSNMIWRBdeAS22759132SHEET1OF6=F?=%%-~m~rma-,INTERNATIOHALmcmmon*~hhr%$V-PR4-1AEROSPACESTANDARDWIRE,ELECTRICAL,FLUOROPOLYMER-INSULATED.CROSSLINKEDMODIFIEDETFE,LIGHTWEIGHT,TIN-COATEDCOPPER,150°C,600VOLTcopyrgni$.aEIn(mauonslPmrdby1HSund~IlcansewMSAEFhreprmddkmorne-rklngpsrmmlld-Mu1&We*anIHSfleQIU)t-NCYTHEREQUIREMENTSFORACQUIRINGTHEWIREDESCRIBEDHEREINSHALLCONSISTOFTHISSPECIFICATIONANDTHELATESTISSUEOFMIL-W-22759SMALLDIREIETERCOMWCTOA-TIM-COATEDXMSkATIOM-CROSSLINKED,COPPEREXTRUDED,MDITlEOETFE**ETFE-Ethytene-tetraflwrroethylenecopolymerFIGURE1GENERALCONFIGURATIONTABLEICONSTRUCTlONDETAILS1II1DIamterItinfshedwire1IIIStrandfnlo?stranded1essancfegt11PnoMi1(~brra!1conducbrlat101:(68FIDlameUrlilb!/:$0ft)1IIsfze)rWandsxAY6I(inchFs1I~oh.r/lWO~t)~ttnchrlIImxlI11IIIM22759/32-30-*130)7x381.0111.0131108.41.024t.002I-661IM22759132-28-*12917x361.0111.016168.61.027*.002I-911IM22759/32-26-*f26I19X381.0181.020I41.31.032t.00211.411M22759/32-24-•124119x361.0231.025121.2lea37**W2I2.0IIM22769/32-22-*122119n341.029I,031116.21.043t.00212.8IIM227S9/32-20-*120119x321.0371.03919.681.060*.OD214.31lMZ2769/32-18-*I18I19x301.046I.04916.231.060*.OOtI6.51IM22769/32-16-•l16I19X291.0521.05514.81Im0681.002I8.31Imz7ss/3e-14-*I34I19x27I,0651.069I3.051.0~5*.m3113.0IIH22759/32-12-*I12I37x201.0841.08912,021.103*.003119.711I1IllIII1/Partnunber:TheasterfsksInthepartntllbercolm,tablesIandTI.shalIbereplaced-byeolo~codedesignatorsinaccordancewlthMIL-STD-681,Examples:Size20.white-P12W59/32-20-9;whltewithorangertrtpe-W2759132-M-93.PrlntlngofcolorcodedesignatoronsurfaceofutreinsulrtlonIsnotregulred.AS22759132SHEET2OF6mA=E:A-%-uM*w~~.IHTERNATIOYALmcwnnnma*hhvawm-PA15096OMI7AEROSPACESTANDARDWIRE,ELECTRtCAt.FLUOROPOLYMER-INSULATED,CROSSLINKEDMODIFIEDETFE,LIGHTWEIGHT,TIN-COATEDCOPPER.150°C600VOLTCVCr)\zf-NN2Copyrghl?AEIl*rMlmrslPrwdeobymSV&bnseNOr%p#(llldmnornemw*lngTABLEtlPERFORMANCEDETAILS.7IBendtesting111MandreldianeterITt3tloadIIlnches)+3111(lbs)(4%)rosslfnktngproof,1ColdtIIpartno.IErossllnklngp!no,.ColdICIItmrslanandI1imrsionandtbendI1IllfecycletestsItestIlifecycletestsItestIIII11122759/32-30-*1.2501-3751,1251,500I1122759/32-48-*Ia2501.375I.I25I,500IlM22759/32-f6-*'I,375I*a0I*I25I*so0IIH22759/32-24-*I-375I,500I25011.00I11122759/32-22-*1-6001.760I-37511.001IR22759/32-20-*1.5001-7601.5db11.0011H22759/32-18-*I.500Ii.00I,50011.00I1W22759/32-16-*I.7W11.001.75011.00tlM22759/32-14-*I1.0011.50I1.0013.00I1~22759/32-12-*I1.50tt.oat1.5013.00I1IIIIIRATINGS:Temperaturerating:150°C(302'F)maximumcontinuousconductortemperature.Voltagerating:600volts(rms)atsealevel.ADDITIONALREQUIREMENTS:Acidresislance:Norequirement.Blocking:200°C?3C(392°F+54°F).Color:InaccordancewithMIL-STD-104,class1;whitepreferred.ConformityofcolortothelimitsofMIL-STD-104shaltnotberequiredaftercrosslinkingprooftestorlifecycleovenexposure.Colorstripingorbandingdurability:125cycles(250strokes)(min).500gramsweight.Crosslinkingprooftest:7hoursat300°C+3C(572°F25.4'F).Qualttyconformancetesl.group11.Requirementsandproceduresasforlifecycleexceptfortimeandtemperature.Dielectrictestafterimmersion:2,500volts(rms),60Hz.Flammability:Qualityconformancetest,groupII.Forrequirementsandproceduresseebelow.Humidityresistance:Afterhumidityexposure,wireshallmeettherequirementsforinitialinsulationresistance.Identificationofproduct:Notrequiredforsite24andsmaller.Colorcodedesignaturnotrequired.Identificationdurability:125cycles(250strokes)(min),500gramsweight.Immersion:Forprocedureseebelow.Impulsedielectrictest:8.0kilovolts(peak).100percenttest.Insulationresistance.inilial:5.000megohmsfor1.000feet(rnin).Insulationthickness:0.005inch(rnin).L~fecycle:500hoursat200°C*3'C(39Z'Fk5.4-F).Dielectrictesl.2.500volts(rms).60