SAE-AS22759-35

FEDERALSUPPLYCLASS6145NOTICEITHISDOCUMENTHASBEENTAKENDIRECTLYFROMU.S.MILITARYSPECIFICATIONMIL-W-22759/35D.AMENDMENT1ANDCONTAINSONLYMINOREDITORIALANDFORMATCHANGESREQUIREDTOBRINGITINTOCONFORMANCEWITHTHEPUBLISHINGREQUIREMENTSOFSAETECHNICALSTANDARDS.THEINITIALRELEASEOFTHISDOCUMENTISINTENDEDTOREPLACEMIL-W-22759/35D,AMENDMENT1.ANYPARTNUMBERSESTABLISHEDBYSHEORIGINALSPECIFICATIONREMAINUNCHANGED.THEORIGINALMILITARYSPEClFlCATlONWASADOPTEDASANSAESTANDARDUNDERTHEPROVIS1ONSOFTHESAETECHNICALSTANDARDSBOARD(TSB)RULESANDREGULATIONS(TSB001)PERTAININGTOACCELERATEDADOPTIONOFGOVERNMENTSPECIFICATIONSANDSTANDARDS.SSBRULESPROVIDEFOS(A)THEPUBLICATIONOFPORTlONSOFUNREVISEDGOVERNMENTSPECIFICATIONSANDSTANDARDSWITHOUTCONSENSUSVOTINGATTHESAECOMMITTEELEVEL,AND(0)THEUSEOFTHEEXISTINGGOVERNMENTSPECIFICATIONORSTANDARDFORMAT.UNDERDEPARTMENTOFDEFENSEPOLICIESANDPROCEDURES,ANYQUALIFICATIONREQUIREMENTSANDASSOCIATEDQUALIFIEDPRODUCTSLISTSAREMANDATORYFORDODCONTRACTS.ANYREQUIREMENTRELATINGTOQUALIFIEDPRODUCTSLISTS(QPt'S)HASNOTBEENADOPTEDBYSAEANDISNOTPARTOFTHISSAETECHNICALDOCUMENT.,pTHIRDANGLEPROJECTIONAIIrlghlsmeruedCopmhlSAElnlanalulnalTOPLACEAODCUMENTORDER:(724)7764970FAX:[phone]LLSAEWEBADDRESS.http:l-.sse.org~wmwbyInsundsr~~cwna*~~tnSACNOrapmdlemnormwhlqpemsnedwlhoulkenlefromIHSMollaRedItPREPAREDBYSAESUBCOMMITTEEAE-80-*=FFfd%Ezd%?-M~AC~S~.E..INTERNATIONALamccmmmulv,a,rawn-rswsmor.wvnahl2C40SmetvofAultrmolneEna~nesrs,IncPvntedmtheUSIAEROSPACESTANDARDWIRE,ELECTRICAL.FLUOROPOLYMER-INSULATED,CROSS-LINKEDMODIFIEDETFE.NORMALWEIGHT,SILVER-COATED.HIGH-STRENGTHCOPPERALLOY,200°C.600VOLTAS22759135SHEETIOF6CopyqnlSAElnlsrnstvlnalPrwdedbyIHSunderI~cansewdhShEI*o~*~rodrclanorneM,rgpsrmllsdvlhlhnssfwmrHsV)4VIbNNTHEREQUIREMENTSFORACQUIRINGTHEWIREDESCRIBEDHEREINSHALLCONSISTOFTHISSPECIFICATIONANDTHELATESTISSUEOFMIL-W-22759PRIMARYIWBLATIOH-CROSSLINKED,EXTRtJOED,HOOIFIEDEM*PRIMARYIHSIJLATIOIJSHALLnEOFACONTRASTINGPIMEWTATIONTOTHATOFTHEJAGXET.SWLoImETERCONWCTOR-SLYER-COATEDHIGH-STREKTHCOPPERKLOYJACKET-CROSSLINKED.EXTRIJDED,HODIFIEUETFE*ETFE-~thylene-tetrafluoroethylewcopolflerFIGURE't.GENERALCONFIGURATION.TABLE1.CONSTRUCTIONDETAILS3.311III1/Partnumber:TheasterisksInthepartnumbercolmn,tables1andIf,shallbereplaced-bycolorcodedesignatorsInaccorbncewithHIL-SfD-681.Examples:Slze20,whlta-H22759/35-20-9;whftewlthorangestrlpe-H22759/35-20-93.PrtntfngofcolorcodedeslgnataronsurfaceofwireinsulstlonIsnotrequired.AS22759135SHEET2OF6~~E%%Spu.,INTERNATIONALuro~n~~-w-~m.PR1~lAEROSPACESTANDARDWIRE,ELECTRICAL.FLUOROPOLYMER-INSULATED,CROSS-LINKEDMODIFIEDETFE,NORMALWEIGHT.SILVER-COATEO,HIGH-STRENGTHCOPPERAUOY,200°C.600VOLTrC)m\61V1ISFI8uCopyrghlShEI~lernamlprmawbyInsUMW18msa~nrapmh*.tmn01net-olhlnyTABLEI!.PERFORMANCEDETAILS.1Isenatest1ngfI1Mandreldiameter1(Inches)(+3%)IPartno.ICrorsltnXtnpprm~,ImldIIImnerslonand1bendTestTaad(Ibs)I*3%11cross1lnklngproor,ColdinmersionandIbendI1)lifecycletestsItestIlifecycletestsItestjIIIIIlM22759/35-26-*1,37511.001.50013.00!1~2759/35-24-*t.so0I1.00I,75013.00I182759/35-22-*I.5001.00I1.001~22759/35-20-*I,50011.wI1.60III1::::iIRATINGS:Temperaturerating:200°C(392°F)maximumcontinuousconductortemperature.Voltagerating:600volts(rrns)atsealevel.ADDITIONALREQUIREMENTS:Acidresistanae:Norequirement.Blocking:230°C*3'C(446'Fi5.4'F).Color:InaccordancewithMIL-STD-104,class1:whitepreferred.ConformityofcolortothelimitsofMIL-STD-104shallnotberequiredaftercrosslinkingprooftestorlifecycleovenexposure.Colorstripingorbandingdurability:125cycles(250strokes)(min),500gramsweight.Crosstinkingprooflest.7hoursat300°C+3'C(572°F+54'F).Qualityconformancetest,group!I.RequirementsandproceduresasforlifecycleexceptforlimeandtemperatureDielectrictestalterimmersion:2,500volts(rrns),60Hz.Flammability:Qualityconformancetest,groupII.Forrequirementsandprbceduresseebelow.Humidityresistance:Afterhumidityexposure,wireshallmeettherequirementsfwinitialinsulationresrstance.Identificationofproduct:Notrequiredforsize24andsmaller.Colorcodedesignatornotrequ~red.ldentificationdurability:125cycles(250strokes)(min),500gramsweight.Immersion:Forprocedureseeklow.impulsedielectrictest:8.0kilovolts(peak),100percenttest.fnsulationresistance,initial:5,000rnegohmsfor1,000feet(min).Insulationthickness:0.003inch(min)forprimaryinsulation.0.004inch(min)lorouterjacket.0.008Inch(mln)fortotaltnsulat~m.Lifecycle:500hoursat230°Ci3C(446°F*5.4F).Dideclrictest.2.500voth(rms).60Hz.Proceduretousemandrelscoatedwithpolytetrafluoroethyleneintheformofeitherenamelorwrappedtape,suchlhatthediameterofthemandrels.aftercoating,stillconformtotherequirementsofperformanaedetails,tableIt.Lowtemperature(coldbend):Bendtemperature,-65°C*3C(-85°F*5.4F).Dielectrictest.2,500volts(rrns).60Hz.-A=FT:drrEz$GETp~~~urdsprer*INTEAHATIONAL+m-*mcn*a,wmmla,p*llssm7~~tnmpemlt*dw81tmulhmuolrrrn1~5NMbrRewleAEROSPACESTANDARDWIRE.ELECTRICAL,FCUOROPOLYMER-INSULATED,CROSS-LINKEDMODIFIEDETFE.NORMALWEIGHT.SILVER-COATED,HIGH-STRENGTHCOPPERALLOY.200'C.600VOLTAS22759135SHEET3OF6VIm2V)CrNFI2CopyngnrSAEInletnatdPnwdedbyIHSund*18mnsow*ep-chnnmwmh~ngPhyslcalpropertiesofinsu