高压连接器电气电子要求

Page1LV215-1:RevisionDate02-2009Electrical/ElectronicRequirementsofHVConnectorsEdition1-Feb.2009ThisSR215-1wascreatedbyWG4.3.3oftheGermancarmanufactures高压连接器电气/电子要求第一版-2009年2月此SR215-1由德国汽车制造企业WG4.3.3创建Page2LV215-1:RevisionDate02-2009PrefaceThisstandardwasputtogetherinitspresentversionbyrepresentativesfromthecarmanufacturersAudi,AG,BWMAG,DaimlerAG,PorscheAGandVolkswagenAG.ThisstandardisdepositedasawordfileinthestandardizationdepartmentofAudiAG.Thisstandarddoesnotclaimtobecomplete.Carmanufacturesarealwaysfreetorequireadditionalinspectionsaccordingtotherespectivestateoftheart.Sincetheindividualcarmanufacturerscanmakechanges,ifnecessary,inspectionsmaynotbeperformedusingthisstandard.Instead,thesuppliermustensurethatthecurrentlyvalidinternalstandardofthecarmanufacturerisathisdisposal.Deviationsfromthepresentstandardarerepresentedinitalicsintheinternalstandards.Ifmodificationsofindividualinspectionpointsshouldbecomenecessaryinindividualcases,theymustbecoordinatedseparatelybetweentheresponsibletechnicaldepartmentandthecorrespondingmanufacturer.TheinspectionreportofthecablemanufacturersisrecognizedprovidedthattheinspectionshavebeenperformedbyanindependentinstituteaccreditedinaccordancewithDINENISO/IEC17025.Acceptanceoftheinspectionreportsdoesnotgiverisetoanautomaticrelease.前言来自汽车制造厂Audi,AG,BWMAG,DaimlerAG,PorscheAGandVolkswagenAG的代表已经将该标准整合到他们目前的版本里。此标准以一份word文档储存于AudiAG标准部。此标准并不宣称是完整版。汽车制造厂总是有权根据各自最新的发展状况要求更多检验。因为每个汽车制造商可以做更改，如果需要时，可以不根据此标准来做检验。但是，供应商必须保证汽车制造商现行有效的内部标准处于受控状态。与现有标准有偏差的地方用斜体字在内部标准中体现出来。如果个别的案子中必须要修改个别检查点，负责的技术部门与相应的生产商之间必须协调一致。电线生产商所提供的检验报告被公认为被独立的检验机构根据DINENISO/IEC17025检验过。接受检验报告不会自动发行。Page3LV215-1:RevisionDate02-20091.Introduction1.1ScopeofapplicationThepresentsupplyregulation(SR215-1)describethetechnicalandfunctionalrequirementsonHVsystems(electricalconnectorsystems)thatareusedinHVelectricalsystems.ThisSRappliessolelytothenewdesignsandisappliedonlyfortheinitialregistrationbytheOEM.Referencecanbemadetotheestablisheddataforfurtherapplicationapprovals(PPAP,ISTR,etc.).HVsystemsthatarealreadyinproductionseriesarenotchanged.1.2ReferencesTable1liststhedocumentsreferencedintheseperformancespecifications.Inprincipal,therelevantvalidversionofthesedocumentsmustbeusedifthevalidityhasnotbeenexplicitlyrestrictedbyspecifyingadateofpublication.1．介绍1．1适用范围本供应链管理程序（SR215-1）为用在高压电气系统中的高压系统（电气连接器系统）描述技术和功能要求。本供应链管理程序仅使用于新设计和OEM供应商的第一次注册。文献能够被用来建立数据为未来申请批准提供依据（PPAP,ISTR,等）。已经在生产过程中的高压系统不会被改变。1．2参考文件表1列出了参考的性能规格。一般来讲，这些文件有效的版本都必须被使用，除非特别的出版的日期被明确限制。Table1:referencesIDDocumentnumberTitle,Author[1]IEC60664-1Internationalelectrotechnicalcommissionpart1:Principles,requirementsandtests[2]VDAseriesofpapers;Qualitymanagementintheautomotiveindustry,volume3part2,reliabilityprovisionforcarmanufacturersandsuppliers;reliabilitymethodsandauxiliaries;VerbandderAutomobilindustriee.V.(VDA)[3]ISO6469-3Electricroadvehicles–safetyspecifications–part3:Protectionofpersonsagainstelectrichazards[4]2000/53/EG;DirectiveoftheEuropeanParliamentandCouncilforthedisposalofmotorcars,incl.appendices;EuropeanUnion[5]ISO20653Roadvehicles–Degreesofprotection[6]LV214-1WGinspectionguidelineforautomotiveconnectors,edition2009Page4LV215-1:RevisionDate02-2009[7]DIN40050-9Roadvehicles;degreesofprotection(IPcode);protectionagainstforeignobjects,waterandcontact;electricalequipment[8]SAEJ1742Surfacevehiclerecommendedpracticeconnectionsforhighvoltageon-boardroadvehicleelectricalwiringharnessestestmethodsandgeneralperformancerequirements[9]SAEJ2223SurfacevehiclerecommendedpracticeConnectionsforon-boardvehicleelectricalwiringharnessespart2:testsandgeneralperformancerequirements[10]IEC60529Degreesofprotectionthroughhousing[11]ECER100UnitedNationsRegulation,UniformProvisionsConcerningtheapprovalof;BatteryelectricVehicleswithRegardtospecificrequirementsfortheconstruction,functionalsafetyandhydrogenemission[12]VG88720Terminalendsforcrimpconnections,technicalsupplyrequirements[13]VG9514-11InspectionofcomponentsPart11:Measuringprincipleforcouplingresistanceandshieldattenuation,couplingresistanceofshieldedcomponents(parallelwireprinciple,KS11B)1.3Glossary,Definitions,andAbbreviations术语，定义和缩写Abbreviations:AbbreviationExplanationHVHighVoltagePSPerformancespecificationsSRSupplyregulationPPAPProductionPartApprovalProcessISTRInitialsampletestreportDCDirectcurrentACAlternatingcurrentEMCElectromagneticcompatibilityHVILHighvoltageinterlockPage5LV215-1:RevisionDate02-2009AT-PZEVAdvancedTechnologyPartialZeroEmissionVehiclePTRPrototypereleaseDRDesignregulationLVLowvoltageVmaxMaximumvoltageVratedOperatingvoltageCPAConnectorPositionAssuranceOverviewofinternalstandards内部标准总述StandardAudi/VWBMWDaimlerPorscheLV214-1VW75174-1GS95006-7MBM10384PTL12100-1LV214-2VW75174-2GS95006-7-2PTL12100-2DefinitionofHVsystem:AlltheHVelectricalcircuits,includingcabling(cables,connectors)andcomponents(consumers,generators,storage)fromtheHVsystem.Regardlessoftheirfunction,allcomponentsconnecteddirectlyorindirectlytotheHVelectricalcircuitarereferredtoasHVcomponents.TheHVsystems(connectorsystems)ensurethetransf