Factory Survey Checklist(中英文对照)

FactoryAuditCheckSheetSONYCORPORATIONPERSONALITNETWORKCOMPANYInformationTechnologyCompanyAuditItem:________________________No.:______________________Auditdate:________________________Approval:______________________Auditor:________________________NameofCompany/Factory:_________________________________________________Address:____________________________________________________________________________________________________________________________________TotalJudgement:PassedSuspendedFailed*JudgmentPassed-Mustgetpassedallitems*Suspend/Failed-OneitemSuspendorNGItemGetscore/CheckpointscoreJudgementDocumentcontrolPassSuspendFailMaterialcontrolPassSuspendFailProductioncontrolPassSuspendFailQA/QCcontrolPassSuspendFailFieldfailurePassSuspendFailOutgoingcontrolPassSuspendFail*Judgement---Passed=80%;Suspended60～79%;FailedLess59%Comment:Seenextsheet.FactoryProfileEstablishedyearCapitalFactorysizem2Buildingspacem2Productionspacem2EmployeeTotalProductionexceptG-MGR&MGR.OtherincludedG-MGR&MGR.RegularTemporaryProductionCapacitorAudititemOthersOrganizationchartTobeattachedLocationPopulationofcommuteareaStationofmostnearWorkinghourRegularworking:～:1stshift:～:2ndshift:～:3rdshift:～:Absentratio%AveragelengthofemployeesserviceYearsMaincustomerAcquiredsafetyregulation(ISO,ULetc)NoItemRemarksRankCorporatePolicy(公司經營方針)1)Istheredocumentationofcorporatepolicybytopmanagement?(管理階層是否制定公司政策及方針?是否文件化?)Yes/No543212)Istherepublicationsystemofthepolicyforemployee?Method,(公司政策及方針如何傳達至每位員工?)Yes/No54321QualityPolicy/System(品質政策及系統)1)Qualitypolicy(品質政策)54321*Istheredocumentationforqualitypolicybytopmanagement?(管理階層是否制定品質政策?)Yes/No*Istherepublicationsystemofthepolicyforemployee?Method,(品質政策如何傳達至每位員工?)Yes/No2)Qualitycontrolsystem(品質系統)Yes/NoResponsibledivision54321AppointmentofresponsiblepersoninchargeofQA?(是否有專人負責品質保證?)AssignmentofresponsibilityandauthoritytopersoninchargeofQA?(品保部門組織及權責)*IsthereOrganizationchartofQA/QCdepartment?(品保/品管組織圖)Yes/No*IsthereaProductlifecyclechartshowingQA'sruleintheproduct'slife(產品壽命周期全程階段,品保全程參與流程圖?)Yes/No(Fromdevelopmentstagetoendoflifestage)?((從研發至產品結束)*IsthereclearlyruleforNGjudgementinflowchart?(是否有明確判定不合格品NG之流程及準則?)Yes/No3)Internalaudit(內部品質稽核)Yes/No54321*IsthereainternalauditsystemforQAprocess?(是否有內部品質稽核系統?)Recordkeepingofcorrectiveactionsfromtheauditresult?(內部稽核糾正行動記錄?)Arethereclearauditorauditdate.(內部稽核員稽核日期是否明確?)Managementofdocuments(文件管理)1)Aretheredocumentreferencenumber,approvedsignatureandprocedureforYes/No54321distributionofdocument?(所有文件是否有管制號碼?核準簽名?文件分發程序及管制?)管理階層管理階層及QA文管中心DocumentControl(文件管制)NoItemRemarksRankDocumentControl(文件管制)Controlofapprovalsamples(樣品承認之管制)1)Isthereprocedureforhandlingapprovedreferencesampleswithcustomer?(是否有客戶承認樣品之作業程序?)Yes/NoAdministratorStoragelocationValidityperiod54321　2)Isthereprocedureforhandlingapprovedreferencesampleswithmaterialvender?(是否有物料供應商送樣核準之作業程序?)Yes/NoAdministratorStoragelocationValidityperiod54321　3)Isthereaprocedureformanagingandhandlinglimitation(限度樣品(LimitedSample)管理之作業流程?)Yes/No54321sample(e.gcolorchip,Cosmeticdefectsample)?(例如:顏色、外觀不良品樣品)Managingsituation(管理狀態)Storageenvironment(保存環境):_______________________　　Administrator(保管人):_______________________　　ControlNo:Yes/No(管制號碼:有/無):　　Validityperiod:Yes/No(有效期限:有/無):Indicativereasonoflimitedsample(是否有標明限度樣品之原因):Yes/NoManagementofsafetyregulation(安規管理)543211)IsthereamanagementprocedureforsafetyregulationasUL/FCC?(是否有安規UL/FCC管理作業程序?)Yes/NoIstherearecordkeepingofcompliancewithsafetyregulationasUL/FCC?(是否有符合安規記錄文件?)Yes/No2)Howdoyouconfirmsafetyregulationcheckingitemsforyrproductsandprocess?(如何確認產品及制程均符合安規作業及規定?)Yes/NoManagementofequipment(儀校設備管理)543211)Istherehandlingrulefortestequipment?(儀校設備管理方法)Yes/No2)Isthereascheduleforequipmentcalibration(Yearly)?(儀校計劃)(時程)?Yes/No3)Isthererecordkeepingofcalibration?(儀校記錄)Yes/No4)Arethereindicationofvaliditydateontheequipment?(儀校有效期限標示)Yes/NoDCCPMQA工程品保品保(儀校)NoItemRemarksRankDocumentControl(文件管制)5)IstherehandlingruleforcalibrateNGequipment?(儀校NG之處置)Yes/No6)Istherecheckingsystemforcalibrationleakage?(如何確保儀校100%執行,有無警告系統?)Yes/NoWhichdivisionhasresponsibilityforQC(哪一部門負責下列事項品管)Yes/No54321Forgeneralparts(一般零件):_______________________Forkeyparts(主要元件):_______________________FormountedPWB(組裝PCB板）:_______________________Forfinalproducts(成品):_______________________Formarketfailure(市場退貨):_______________________Educationandqualificationforemployee(員工訓練及鑑定)54321Isthereaprocedureforeducationandqualification?(員工訓練及鑑定程序書?)Yes/NoOperator(作業員)Repairman(維修員)Inspector(檢驗員)Operatorforjigandtool.(工具/治具操作員)OperatorforSMT,InsertionM/C,Dipchamberandotherequipment.(SMT,插件,浸焊及其他重要裝備之作業員)Safetyorganizationforfactory(工業安全之組織)543211)Arethereanydefenseforaccidentlikefireprevention?(如何避免意外之防護措施,例如火災預防)Yes/NoHaveyoutrainingandcheckingforaccidentforemployee?(員工是否有防止意外之訓練及檢查方法)管理部管理部品保品保(儀校)NoItemRemarksRankIncominginspection(進料檢驗)1)IsthereaflowchartforpartsQA/QCsystem?(零件品保流程圖?)Yes/NoTomakecopy5　4　3　2　12)Procedure/Standard(程序書/作業標準)5　4　3　2　1*Isthereaincominginspectionprocedure?(進料檢驗程序