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闸阀产品质量控制计划GatevalvesproductqualitycontrolplanQB/YF.Z.03-2012阳泉阀门股份有限公司YANGQUANVALVECO.,LTD1、范围Range本计划适用于出口伊朗一批闸阀产品制造过程的质量控制。ThisplanisusedtothequalitycontroloftheproductprogressofthegatevalveswhichisexporttoIran.2、职责Responsibility2.1本计划由总工程师办公室负责编制、监督与检查。Theorganization,supervisionandcheckofthisplanisinchargeoftheofficeofthechiefengineer.2.2技术开发处负责制定与本计划有关的技术标准和规范。Thetechnologydevelopmentisresponsibleformakingtechnicalstandardofthisplan.2.3各职能部门按本计划的要求执行。Eachfunctionofdepartmentsshoulddoastherequirementofthisplan.2、依据Basis3.1GB/T19001-2000idtISO9001-2000标准ThestandardofGB/T19001-2000idtISO9001-20003.2质量——环境管理手册及程序文件Quality__environmentmanagementmanualandprogramfiles3.3产品图纸、工艺文件和标准ProductdrawingProcessdocumentsandstandards3.4检验规程Rulesoftheinspection4、实施方法Implementationmethod本计划经审核批准，方可进行实施。Thisplanisallowedtodoafterexaminationandapproval.5.见证记录Witnessrecords5.1按附件规定进行见证和记录。Witnessandrecordsabbeytherulesofattachment.5.2见证完毕后，由操作人员、检验人员和有关人员在质量记录卡上签字。Afterthewitness,theoperatingperson,theinspectionpersonandrelevantpersonshouldsighonthequalityrecordcard.5.3见证资料由各部门按计划要求分类进行存档保存。Thewitnessinformationisrequiredtoclassificationandfilebyeachdevelopment.编制：赵爱花校对：史振兴审核：王志杰批准：梁志宝2012年5月16日Organization:aihuaZhaoProofreading:zhenxingShiExamination:ZhijieWangApproval:zhibaoLiang516th2012见证计划表Witnessoftheschedule序号Serialnumber部件名称Componentname检查项目Inspectionitems检查依据Inspectionbasis用户监造Usersupervision责任部门Responsibledepartment见证记录Witnessrecords备注remarks1阀体、闸板Valvebodygate1）材料化学成份分析MaterialchemicalcompositionanalysisGB/T12226-2005R理化分析室Physicalandchemicalanalysisroom注：R-代表文件见证点R-meansthefilewitnesspointW-代表现场见证点W-meansthewitnesspointH-代表停工待检点H-meanstheholdpoint2）机械性能试验MechanicalperformancetestGB/T12226-2005R理化分析室Physicalandchemicalanalysisroom3）外观检查Appearanceinspection产品图纸、工艺Productdrawing,technologyW铸件检验员Castinginspector铸件检验记录Castinginspectionrecord4）主要结构尺寸检查Themainstructuresizecheck产品图纸、工艺Productdrawing,technologyW铸件检验员Castinginspector铸件检验记录Castinginspectionrecord5）主要加工尺寸检查Themainprocessingsizecheck产品图纸、工艺Productdrawing,technologyW机加工检验员Machininginspector机加工检验记录Machineinspectionrecord6）密封面加工检验Sealingsurfaceprocessinginspection产品图纸、工艺Productdrawing,technologyW机加工检验员Machininginspector机加工检验记录Machineinspectionrecord2阀盖1）材料化学成份GB/T12226-2005R理化分析室材料分析报告ValvecoverChemicalcompositionofmaterialPhysicalandchemicalanalysisroomMaterialanalysisrecord2）机械性能试验MechanicalperformancetestGB/T12226-2005R理化分析室Physicalandchemicalanalysisroom机械性能报告Mechanicalperformancerecord3）外观检查Appearancecheck产品图纸、工艺Productdrawing,technologyW铸件检验员Castinginspector铸件检验记录Castinginspectionrecord4）主要结构尺寸检查Mainstructuresizecheck产品图纸、工艺Productdrawing,technologyW铸件检验员Castinginspector铸件检验记录Castinginspectionrecord5）主要加工尺寸检查Mainprocessingsizecheck产品图纸、工艺Productdrawing,technologyW机加工检验员机加工检验记录Machineinspectionrecord3阀杆Valvestem1）阀杆型材进厂检验Valvestemsection进货检验规程IncominginspectionspecificationR进厂检验员Incominginspector进厂检验记录6）阀杆机加工Valverodmachining产品图纸、工艺Productdrawing,technologyR机加工检验员机加工检验记录Machineinspectionrecord4密封件、油漆Seal,paint进厂检验Incominginspection产品图纸、检验规程Productdrawing,rulesoftheinspectionR进厂材料检验员Incomingmaterialinspector进厂检验记录Incominginspectionrecord5电动装置、接线软管ElectricdeviceConnectinghose进厂检验Incominginspection产品图纸、检验规程Productdrawing,rulesoftheinspectionR进厂材料检验员进厂检验记录Incominginspectionrecord6内腔清洗Cavitycleaning内腔清洗检查Cleaningcavityexamination产品图纸、工艺Productdrawing,technologyW装配检验员Assemblyinspector内腔清洗检验记录Cleaningcavityinspectionrecord7整机装配Machineassembly装配检查Assemblytest产品图纸、工艺Productdrawing,technologyW装配检验员Assemblyinspector装配检验记录Assemblycheckrecord8启闭试验Openingandcleaningtest启闭试验检查Openingandcleaningtestandcheck产品图纸、工艺Productdrawing,technologyW装配检验员Assemblyinspector装配检验记录Assemblycheckrecord9性能试验Performancetest整机性能试验检查PerformancetestGB/T13927、性能规范GB/T13927PerformancespecificationH最终产品检验员Thefinalproductinspector产品性能试验报告ProductperformanceTestreport10外观处理及涂漆Surfacetreatmentandpainting外观处理及涂漆Surfacetreatmentandpainting技术要求、工艺Technicalrequirement,technologyW最终产品检验员Thefinalproductinspector交库单Stocklist11包装packing包装packing产品包装规范ProductpackagingstandardW产品出厂检验员Factoryinspection产品出厂检验记录Factoryinspectionrecord