PFMEA-模板参考

POTENTIALFAILUREMODEANDEFFECTSANALYSISPart#Rev.0(PROCESSFMEA)FMEANumber:10000043568VItem:SUPPORTProcessResponsibility:Preparedby:OliverLeeKeyDateDate(Orig.)Team:Pre-Launch:ProductionDate(Rev.)Model貨物型號WrongMaterialReceived貨倉收錯貨6PoorWorkmanship漏核對送貨單或IBT資料4MaterialReceivingInstruction按收貨組工作指引執行248PackageCorrect外包裝完好6IncorrectMaterialReceivingReport收貨報告打印錯誤6Warehousecheck打印后再行核對272IdentificationCorrect來料外標識正確IncorrectMaterialidentification貼錯外包標識IncorrectMaterialforProduction-WrongProductProperty混料生產產品6PoorWorkmanship用電腦操作時,輸入錯誤,打錯來料標識5WarehouseWorkingInstruction按膠料倉工作指引執行260QtyCorrect數量正確Materialcannotbefound-NoMaterialforProduciton找不到料生產,延誤交期7PoorWorkmanship貼單未將單與貨物進行核對5WarehouseWorkingInstruction按膠料倉工作指引執行270PackageDamaged包裝損壞MaterialContaminated損壞貨物,材料臟污5UndectedAreafromthePackaging漏檢,膠袋於卡板內則無法檢查4MaterialReceivingInstruction按收貨組工作指引執行360IncorrectColorcannotbedetected未發現顏色不符IncorrectColor導致產品顏色不符7MasterSampleExpiredandColorChanged標準樣板存放時間過長4Sampleupdateinstruction樣板更新程序128IncorrectCOCCOC拿錯3COC,InspectionInstruction,ReceivingReportCOC,檢查基準書,收貨報告242IncorrectPackagingIdentification看錯外包裝型號4COC,InspectionInstruction,ReceivingReportCOC,檢查基準書,收貨報告256MissingROHSVerification未按規定要求送樣檢測1InspectionInstruction檢查基準書763ROHSDetectorFailedROHS機故障1MonthlyMaintenance每月點檢654missingcheckfailpackaging不良品漏檢PackingfailandProductionDelay影響產品包裝及生產7IncorrectSamplingProcedure未按檢查要求抽樣2InsepectionInstruction,MasterSample,QCSamplingPlanWorkingInstruction檢查基準書,樣板,抽樣計劃228NVE79016(TontecP/N:10000043568V)A/0Sev嚴重性(S)Class分类PotentialCause(s)/Cause(s)/Mechanism(s)ofFailure潛在的失效原因Occur可能性(O)CurrentProcessControlsPrevention預防方法CurrentProcessControlDetection當前檢測控制方法Detect可測性R.P.N.風險損失RecommendedActions建議設施2016/9/1414/Sep/16ProcessFunction過程功能Requirements要求PotentialFailureMode潛在的失效模式PotentialEffect(s)ofFailure潛在的失效後果Responsibility&TargetDate責任人及完成時間ActionResults行動結果ActionsTakenSevOccDetR.P.N.P000WarehouseReceiveMaterial貨倉收貨IncorrectMaterialforProduction-WrongProductProperty用錯料生產錯誤的產品導致產品功能失效,客戶不滿意.Apperance,Color,Dimension,Property外觀,顏色,尺寸,性能P005IQCRawMaterial/Packaging(IQC來料檢查)原料/包材IncorrectMaterialCannotbedetected未發現材質不符IncorrectMaterialProperty產品性能不符合7ROHSImpcompliance不符合ROHSProductRejectedandPenalty法律,法規,產品不能使用9PrototypePre-LaunchProduction6InaccuracyofMeasurementEquipment儀器精度不够1Drawing,InspectionInstruction圖紙,檢查基準書7426IncorrectMeasurementMethod測量點錯誤2Drawing,InspectionInstruction圖紙,檢查基準書448IncorrectModel#型號不符CannotbeusedforProduction-DeliveryDelay不能使用,延誤交貨期7PoorWorkmanship未對樣板,圖紙2Drawing,MasterSample圖紙,樣板456Location區域擺放IncorrectLocation擺錯區域Partcontaminated混料生產產品7PoorWorkmanship未按貨品原規劃區域進行擺放2AccordingtothespecifedLocationfromMaterailCard570Humidity,Temperature,Light防潮、防雨、防晒MaterailPropertychanged物料變質MaterialPropertychanged所生產產品不良7PoorCondition儲存環境不符要求,未做到防雨、防潮、防陽光直射要求.3WarehouseMaintenanceProcedure按在庫品防護程序執行363Qty&Part#物料数量、型号正确IncorrectRawMaterial生產物料或包裝物料不正確ProductionDelay不能按計劃生產延誤交期6IncorrectMaterialCaculation物料控制分析錯誤2PMCWorkingProcedure倉存系統查詢,按PMC作業指引下單及檢查物料672IncorrectQtyofRawMaterial生產物料或包裝物料數量少ProductionDelay不能按計劃生產延誤交期6MissingOrderRawMaterialandUnpredictableHighScrapeRate漏訂料或生產損耗計算錯誤2PMCWorkingProcedure倉存系統查詢,按PMC作業指引下單及檢查物料672DeliveryDate交期准确Ship-outDelay出貨延期DeliveryDelay不能按期交貨7MoldFailed模具不能達到正常產能2amonthstockofgoods按客戶要求備一個月交貨數量的安全倉存342OnTimeProductionOrder下單及时MissingProductionOrder漏下生產单DeliveryDelay不能按期交貨7IncorrectStockQty.倉存數量錯誤2PMCWorkingProcedure倉存系統查詢,按PMC作業指引下單及檢查物料342IncorrectMaterialRequested領錯料(五金件﹑胶料）IncorrectMaterialforProduction用錯料生產(五金件﹑胶料）6IncorrectmaterialRequestForm未確認转模单1MoldingOrder根据转模单开领料单530MaterialDelay領料延時(五金件﹑胶料）ProductionDelay生產延誤6IncorrectmaterialRequestForm未確認转模单1MoldingOrder根据转模单开领料单530IncorrectMaterialQtyRequested數量少ProductionDelay生產延誤6IncorrectmaterialRequestForm未確認转模单1MoldingOrder根据转模单开领料单530IncorrectMaterailProvided發錯料MaterialPropertychanged生產錯誤的產品6PoorWorkmanship發料時未核對標識1WarehouseWorkingInstruction按膠料倉工作指引執行530IncorrectMaterialQty.Provided發少料ProductionDelay生產延誤6PoorWorkmanship發料時未核對標識2WarehouseWorkingInstruction按膠料倉工作指引執行5606＊PoorWorkmanship加料員沒按指引工作2MaterialController/MoldingInstruction加料员指引/確認條件表4486＊DryingMachineFailed乾燥機異常/露点达不到1DryingMachineMonthlyMaintenance/MaterialControllerInstruction每月乾燥機检點/加料员指引4246＊TooLowDryingTemp乾燥溫度低1MaterialController/MoldingInstruction加料员指引/確認條件表5306＊PoorWorkmanship加料員沒按指引工作2MaterialController/MoldingInstruction加料员指引/確認條件表5606＊NotEnoughDryTime乾燥時間不足2MaterialController加料员指引448Apperance,Color,Dimension,Property外觀,顏色,尺寸,性能P005IQCRawMaterial/Packaging(IQC來料檢查)原料/包材IncorrectDimension尺寸錯誤CannotAssembly產品放不下,過松P010MaterialStorage原料入倉/儲存P015MoldingOrder下單Part#,Qty編號﹑數量Part#,Qty編號﹑數量P020MaterialPreparation領料P021MaterialPreparation發料P025Pre-DryResin焗料Temp.,Time,Material#andNocontamination幹燥溫度﹑時間﹑原料編號正確﹑原料潔淨IncorrectDryingTemp.幹燥溫度不當Apperance,ColorandPropertyChanged產品沖花﹑產品顏色NG,產品特性改變IncorrectDryingTime幹燥時間不當Apperance,ColorandPropertyChanged產品沖花﹑產品顏色NG,產品特性改變MaterialContaminated原料污染Apperance,ColorandPropertyChanged產品沖花﹑產品顏色NG,產品特性改變6PoorWorkmanship加料員沒按