13学习络线络I根据配置AE6000信号处理针脚功能(英文)功能(中文)输入/输出使用信号处理1Status状态O使用高电平输出,AE系统正常;低电平输出,系统屏幕显示“AE系统异常”报警,自动循环不能启动。2AE-/Crash-/Envelope*-SensorMonitoringAE-/碰撞-/包络线*-传感器监控O使用高电平输出,传感器正常。低电平输出时,系统屏幕显示“传感器异常”报警,机床自动循环不能启动。3Voltage(U)-SensorMonitoring电压传感器监控O不使用4MonitoringAE-Limit1AE界限1O使用消空程信号,检测到下降沿,由第一(快驱)磨削速度转为第二(粗磨)磨削速度。(删除剩余余程)5MonitoringAE-Limit2AE界限2O可自选根据磨削工艺,类似于AE界限1。6MonitoringAE-Limit3AE界限3O可自选根据磨削工艺,类似于AE界限1。7MonitoringAE-Limit4AE界限4O可自选根据磨削工艺,类似于AE界限1。8MonitoringVoltageLimitU电压界限O不使用9CM电源I使用电源输入10MonitoringCrash-LimitC碰撞界限O使用此为碰撞信号(砂轮发生碰撞),当信号由高电平转为低电平时(下降沿),砂轮快速返回到安全位置。同时碰撞报警。11EnvelopeMonitoring*包络线监控O根据配置12AE-/CR-/U-/Envelope-MeasurementStart/StopAE启动/停止I使用高电平输入时,AE启动。低电平时,AE停止。(Mxx启动,Mxx停止)13LearningEnvelope/EnvelopegppMonitoring*学习包络线/包络线监控I根据配置14OperationviaPCinhibit禁止通过电脑操作I使用Mxx,PLC输出24V,Mxx,PLC输出0V。15SelectsSetNo.项目号选择I使用根据真值表(Mxx……Mxx,共有31个SET值,请根据需要确定M代码的数量。)16SelectsSetNo.17SelectsSetNo.18SelectsSetNo.19SelectsSetNo.20Ground电源接地I使用0V21AE/U/Envelope*Auto-OffsetAE背噪自动补偿I可自选22Voltage-SensorInput电压传感器输入I不使用23AEAnalogOutput1AE模拟输出1O不使用24AEAnalogOutput2AE模拟输出2O不使用25AnalogGround模拟输出接地不使用注意:当AE传感器集成在平衡头中是,M6000平衡系统启动平衡前(平衡Pin12输入24V前),AE6000系统pin12应输入低电平,即停止AE。否则,系统会接收到碰撞信号,砂轮会返回到安全位置。AE6000Installation3January2007DITTELD62020193.2.3Connector#2,HardwireInterfaceofProcessMonitoringType:StandardDB-25Connector,femaleStaticinterfacetotheAutomationSystem.ViatheinputstheProcessMonitoringModuleAE6000canbecontrolledbytheAutomationSystemusingHIGHorLOWsignals.ViatheoutputstheAutomationSystemreceivevariousmessagesfromtheAE6000asHIGHorLOWsignals.IMPORTANT!•Wiringtheinterfacematingplug#2(supplied)tothemachinecontrolmustbemadebyqualifiedstaff.•Useonlyshieldedcable(shieldconnectedtoplughousing),cross-sectionofthecable0.25sqmm(#24AWG)minimum.•Coverthesolderjointsonthe25-polematingplugwithshrinkingtube.•Pleasesafeguardcablewithstrainrelief.Pin#FunctionInput/OutputSignal/Action1StatusOAE-/Crash-/Voltage-/Envelope*-Measurementinprogress:HIGHattheoutput2AE-/Crash-/Envelope*-SensorMonitoringOAE-/Crash-/Envelope*-SensorOK:HIGHattheoutput3Voltage(U)-SensorMonitoringOU-SensorOK:HIGHattheoutput4MonitoringAE-Limit1OSignalbelowAE-Limit1:HIGHattheoutputSignalaboveAE-Limit1:LOWattheoutput5MonitoringAE-Limit2OSignalbelowAE-Limit2:HIGHattheoutputSignalaboveAE-Limit2:LOWattheoutput6MonitoringAE-Limit3OSignalbelowAE-Limit3:HIGHattheoutputSignalaboveAE-Limit3:LOWattheoutput7MonitoringAE-Limit4OSignalbelowAE-Limit4:HIGHattheoutputSignalaboveAE-Limit4:LOWattheoutput8MonitoringVoltageLimitUOVoltagebelowLimitU:HIGHattheoutputVoltageaboveLimitU:LOWattheoutput9CMI+24Vdcsupply,mustfulfilEN60950SELV,forexamplefromtheCNCControl10MonitoringCrash-LimitCOSignalbelowCrash-LimitC:HIGHattheoutputSignalaboveCrash-LimitC:LOWattheoutput11EnvelopeMonitoring*OErrorresponsetimenotexceeded:HIGHattheoutput*Errorresponsetimeexceeded:LOWattheoutput*12AE-/CR-/U-/Envelope-MeasurementStart/StopIStaticSignalfromLOWtoHIGH:AE-/CR-/U-/Envelope*-MeasurementSTARTStaticSignalfromHIGHtoLOW:AE-/CR-/U-/Envelope*-MeasurementSTOP3InstallationAE600020DITTELD62020January2007Connector#2,HardwireInterfaceofProcessMonitoringPin#FunctionInput/OutputSignal/Action13LearningEnvelope/EnvelopeMonitoring*IStaticHIGHSignal:LearningEnvelopeactive*StaticLOWSignal:EnvelopeMonitoringactive*14OperationviaPCinhibitIStaticHIGHSignal:OperatoractionsonthePCkeyboardorAutomationSystemaredisabled15SelectsSetNo.ITruthtable,seefollowingpage16SelectsSetNo.ITruthtable,seefollowingpage17SelectsSetNo.ITruthtable,seefollowingpage18SelectsSetNo.ITruthtable,seefollowingpage19SelectsSetNo.ITruthtable,seefollowingpage20GroundI0Vdc(Ground),e.g.fromtheCNCcontrol21AE/U/Envelope*Auto-OffsetIHIGH-pulse50ms:AE/U/Envelope*Auto-OffsetON22Voltage-SensorInputIVoltageInput0…1Vdc,0…2Vdc,0…5Vdcor0…10Vdcselectable23AEAnalogOutput1OAE-OutputfromµP24AEAnalogOutput2OAEAnalogOutput,notfiltered25AnalogGround-CommonGroundofVoltage-SensorInput,pin22,andAnalogOutput,pin24.*onlyatlicensedfunctionENVELOPEAE6000Installation3January2007DITTELD6202021Connector#2,Truthtable,toselectappropriateSetno.bythemachineCNCcontrol:IMPORTANT!•DuringProcessMonitoringNOchangeoftheSetNumberispermitted(achangeoftheSetisnotrecognizedbytheunit)orpossible!Setno.#2/pin15#2/pin16#2/pin17#2/pin18#2/pin19NochangeLOWLOWLOWLOWLOW1HIGHLOWLOWLOWLOW2LOWHIGHLOWLOWLOW3HIGHHIGHLOWLOWLOW4LOWLOWHIGHLOWLOW5HIGHLOWHIGHLOWLOW6LOWHIGHHIGHLOWLOW7HIGHHIGHHIGHLOWLOW8LOWLOWLOWHIGHLOW9HIGHLOWLOWHIGHLOW10LOWHIGHLOWHIGHLOW11HIGHHIGHLOWHIGHLOW12LOWLOWHIGHHIGHLOW13HIGHLOWHIGHHIGHLOW14LOWHIGHHIGHHIGHLOW15HIGHHIGHHIGHHIGHLOW16LOWLOWLOWLOWHIGH17HIGHLOWLOWLOWHIGH18LOWHIGHLOWLOWHIGH19HIGHHIGHLOWLOWHIGH20LOWLOWHIGHLOWHIGH21HIGHLOWHIGHLOWHIGH22LOWHIGHHIGHLOWHIGH23HIGHHIGHHIGHLOWHIGH24LOWLOWLOWHIGHHIGH25HIGHLOWLOWHIGHHIGH26LOWHIGHLOWHIGHHIGH27HIGHHIGHLOWHIGHHIGH28LOWLOWHIGHHIGHHIGH29HIGHLOWHIGHHIGHHIGH30LOWHIGHHIGHHIGHHIGH31HIGHHIGHHIGHHIGHHIGHAE6000AEProcessMonitoring8January2007DITTELD620201018.2AEProcessMonitoring,externalStart/Stop–AutoOffsetIMPORTANT!•DuringProcessMonitoringNOchangeof