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22-May-11IronFoundryQuestionnaire铸铁厂调查表Therearenorightorwronganswers.Everyfoundryisdifferent.Notwothesame.ThesequestionshelptoprovideaCurrentState.Manyquestionsmayhavemultipleanswers.Somequestionswillnotbeapplicable.PleaseComment.没有正确或错误回答.每个铸造厂是不同的。所有问题是当前状态。很多问题可有多个答案。一些问题将不使用。请陈述。GeneralInformation总体信息1FoundryName铸造厂名称:2FoundryLocation铸造厂地址:3ManufacturingDUNS生产地邓白氏号码:IfnoDUNS,applyat如果没有邓白氏号码，在此网址申请4WhatisthescopecoveredbythisQuestionnaire?Entirefoundry?Aspecificproductline?Aspecificprocess?Pleasedescribe.请描述此调查表范围？整个铸造厂，某个生产线，还是某个零件？5HasTS16949?是否有TS16949证书？6FoundryTelephoneNumber?Website?铸造厂电话，网址？7MainOwnership主要所有者:8MainProducts(%ofproduction)主要产品（占有总产量百分比）：9MainCustomersandpercentofproduction主要客户及所占生产比例10CurrentsuppliertoGMforanycastings?Tier1,2,3?Pleasedescribe.请描述是否目前供货GM？一级、二级、还是三级供应商.11IronTypesCast?Grey?Ductile?HighSiMoly?Malleable?CGI?Other?Percentofeach铸铁类型？灰铸铁？球铸铁？高硅钼铸铁？可锻铸铁？其它？.及每种铸铁所占比例12Percentautomotivecastings?汽车铸件所占比例？13AnyTechnologyPartners?技术合作伙伴？14HascopiesofGMSpecifications?Manyavailablefrom规范，许多规范在此网站可查到15Percentofcastingsexportedtocustomersinothercountries?Whichcountries?铸件出口其它国家比例？哪个国家？16Anyoverseasrepresentative?Ifyes,pleasedescribe是否有海外代表？请详细描述17Anyoverseaswarehouse?Ifyes,pleasedescribe.是否有海外仓库？请详细描述18Percentofcastingssoldtocustomersasrawcastings?以铸件毛坯售给顾客比例？19Percentofcastingssoldtocustomersaspartiallymachined?以铸件初加工售给顾客比例？20Percentofcastingssoldtocustomersasfullymachined?以铸件精加工售给顾客比例？21TotalEmployees:总员工数：22TotalFloorSpaces(m2):工厂面积：23TotalCapacity:总生产产能：24OpenCapacity:剩余生产产能：25Operatingdaysperyear?300?330?360?Other?每年生产天数？330天，330天，360天？26ConstraintProcessoftheCapacity.Whatlimitsproduction?Melting?Molding?Other?生产瓶颈工序？熔炼，造型，其它？27Typical%In-plantCastingScrapbeforemachining铸件在机加工前报废率？28Typical%CastingScrapatMachiner:机加工铸件报废率？2930IncomingInspection来料检验31InspectionInstructionAvailable?(PigIron,ScrapSteel,MoldingSand,CoreSand)是否有检验指导书（生铁，废钢，型砂，芯砂）32MasterSampleAvailableforCalibration?(PigIron,ScrapSteel)是否有校准的标准试块？（生铁，废钢）33Laboratoryfacility&EquipmentAvailableforallInspectionItems?MetallurgyLab&Sand/CoreLab(Coretesting:LOI/CoreStrength;SandTesting:sieveanalysis,moisture,lossonignition,methyleneblueclay,activeclay,compression,permeability,tensiletests)是否有所有检验设备？型砂/芯砂试验室（芯砂检验：烧损量/芯砂强度；型砂检验：筛分析，湿度，烧损量，吸蓝量，活性粘土，紧实度，透气性，拉伸强度）34InspectionEquipmentCalibrated?检验设备是否校准？3536Melting熔炼37ReturnedMaterialSeparatedandIdentified?回收料是否隔离并可识别？38RawMaterialWeighed?原材料是否称重？39TA(ThermalArrest)AvailableOnsite?CEMeter?Electro-Niteorsimilar?现场是否有热分析仪，碳当量仪，Electro-Nite或类似设备？40SpectrometerAvailableOnsite?OpticalEmission?GlowDischarge?Other?HavecopyofASTME1999?是否有光谱仪？光发射？辉光放电？其它？是否有ASTME1999？41MasterSamplesAvailableOnsiteforSpectrometerCalibration?Masterscovertherangeofeachelementbeingcontrolled?是否有光谱仪校准标准试样？标准试样是否涵盖每个控制元素？42SpectrometerOnCalibration?Isthereawrittenprocedureforcalibration?AretolerancespostedfortheMasterSamples?光谱仪是否校准？是否有书面程序？标准试样的公差是否张贴？43CustomerchemistrylimitsreducedbythetoleranceallowedontheCalibrationMasters?顾客化学成分控制范围是否缩小了校准样块允许的误差?44IsC-Sgaschromatographusedtocross-checktheSpectrometerandCEMeter?LECOorsimilar?Dailycross-checkswithtolerancesdocumented?HavecopyofISO9556andISO4935?是否使用碳硫分析仪校验光谱仪和碳当量仪？LECO还是其它？每日校验记录是否在公差内？是否有ISO9556和ISO4935？45HowareCarbonandSulfurdetermined?Wetchemistry?C-SAnalyzer?Spectro?碳硫是如何确定？化学法，碳硫分析仪，光谱仪？46Aretherecontrollimitsforcarbon,silicon,andcarbonequivalent?是否有碳，硅及碳当量控制范围？47HavecopiesofGMMaterialSpecifications?是否有GM材料规范？48Forductileiron,istherealowerlimitforsulfur?0.006%?Other?球体是否有硫控制下限？0.006还是其它？49MeltingTemperatureControlled?Immersion?是否控制熔炼温度？浸入式？50WhatistheTypicalTapping(Melting)Temperature?典型出汤（熔炼）温度？51NumberofCupolas?Arcfurnaces?冲天炉数量？电弧炉数量？52NumberofElectricMelting/HoldingFurnace?CapacityofEachFurnace?电炉和保温炉数量？每个炉的产能?53Ifelectric,typeofcarbonraiser?Petroleumcoke?CalcinedPetroleumCoke(CPC)?Graphite?DeSulco?Other?如果是电炉，用什么增碳剂？焦炭，煅烧过焦炭，石墨，Desulco，还是其它？54Whatisthevolatilescontent(gascontent)ofthecarbonraiser?Below0.3%?Zeropreferred.增碳剂挥发量（含气量）？小于0.3%？首选为0.5556CoreMaking制芯57Whichcoreprocessesareused.ColdBox?HotBox?Shell?OilSand?Other?那种制芯过程？冷芯？热芯？壳芯?58Anycoreblowingsimulationsoftware?Arena-Flow?是否有射芯模拟软件?Arena-Flow?59Typicalpercentresin?一般树脂比例？60NumberofCoreMachines?制芯机数量？61CapacityofCoreMachines(coresperhour?)制芯机产能？（每小时制芯数量）62Areanycorespurchased?是否有外购砂芯？63Doshellandhotboxcoreboxeshavethermocouplesinthem?在壳芯和热芯工艺，芯盒是否有热电偶？64Isthecoreboxtemperaturedisplayed?芯盒的温度是否显示？65Anyalarmiftemperaturesareoutofrange?如果温度超出范围，是否能报警？66Howistemperaturecontrolled?Visual?Automatic?Nothingdone?温度如何控制？目视？自动调节？没有控制？67Areanycorescoated?Waterbasecoatings?Alcoholbasecoatings?砂芯是否有涂层？水基涂料？醇基涂料？68Docoatingtankshavecontinuousmixingandfiltering?涂料容器是否有连续搅拌和过滤？69IsthecoatingBaume(density)checked?Viscositycheck?涂料的波美度（密度）是否检测？粘度检测？70Anychillcoatingsbeingused?是否使用激冷涂料？71Areanycoresbakedbeforeuse?Ovens?Microwave?Infrared?砂芯使用前是否有烘烤？烘烤炉？微波？红外？72Areanycoresstoredintemperatureandhumiditycontrolledrooms?砂芯存储是否有温度和湿度控制？73Arecoldboxandhotboxcoresstoredin