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PLCopen®forefficiencyinautomationSmartFactoriesinChina:whyandhow智慧工厂在中国为什么和怎么做EelcovanderWalManagingDirectorPLCopenPLCopen1printedat11/20/2013PLCopen®forefficiencyinautomationYouliveininterestingtimes….我们生活在奇妙的时代somewordstothatPLCopen2printedat11/20/2013PLCopen®forefficiencyinautomationPLCopen3printedat11/20/2013Distribution分布不均Clean Water清洁水Sewage污水和废弃物Traffic, transportation, mobility交通运输流动Food食物Production生产Jobs就业Environmental环境Clean Air清洁空气Natural Resources自然资源Human Resources人的资源Quality质量Energy能源PLCopen®forefficiencyinautomationDemographicsinChina中国人口按年龄分布图PLCopen4printedat11/20/2013PLCopen®forefficiencyinautomationTrendsinChinaPLCopen5printedat11/20/2013Production生产Salaries工资待遇QualityDemands生活质量需求Workforce人力资源PLCopen®forefficiencyinautomationSolution:解决方案Highlevelofautomation高水平的自动化Inallcategories在所有的领域PLCopen6printedat11/20/2013PLCopen®forefficiencyinautomationIndustrialAutomationforproductionFlexible automation柔性自动化Smart factories智慧工厂Trend from big factories to flexible factories大型工厂向柔性工厂转换的趋势Providing consistent quality持续提供一致性的产品质量Higher output, Higher efficiency更高产出，更高效率Less waste, smaller footprint, faster changeover废弃物减少，碳足迹更小，转变更快PLCopen7printedat11/20/2013PLCopen®forefficiencyinautomationIndustrialAutomation–inproductionSmarter “Isles of Automation”让自动化孤岛有更多智能Linked production lines让多条生产线连贯起来Smarter production lines让生产线具有更多智能More resilient production lines让生产线更灵活柔性Better (re-) scheduling更好的调度和再调度Better use of scarce resources更好利用稀缺资源PLCopen8printedat11/20/2013PLCopen®forefficiencyinautomationPLCopenprovidesthekeyenablingtechnologies…tomorrowstechnologiesheretoday…PLCopen提供关键的、可实际应用的技术明天的技术现在就可以拥有PLCopen9printedat11/20/2013PLCopen®forefficiencyinautomationSolutionsFlexible automation灵活的自动化Mechatronicsolutions机电深度一体化解决方案Integrated production lines将多条生产线整合集成Smart communication通信具有更多智慧Information versus data要的是信息而不仅仅是数据Teaching and learning永远处在教授知识和学习知识中PLCopen10printedat11/20/2013PLCopen®forefficiencyinautomationProblem:moreandmoresoftwaremoreandmorerequirementsmoreandmorewishes…leadingto…moreandmoresoftware越来越多的软件，越来越多的要求，越来越多的愿望导致软件越来越多PLCopen11printedat11/20/2013PLCopen®forefficiencyinautomationManagingComplexity软件管理越来越复杂100–10,000–1mio–100mioLinesofCodeincludesmanagingcostsovertheproductlifecycle包括在产品生命周期中的成本管理PLCopen®forefficiencyinautomationHow?怎么办？Decomposition分解Reuse软件可复用Abstraction抽象Encapsulation封装Codingconventions制定代码编制的规则zlike naming conventions如命名规则PLCopen13printedat11/20/2013PLCopen®forefficiencyinautomationHow?ViaDecompositionandReusePROGRAMGLOBALLocalTypeAutomationapplicationFUNCTIONINPUTLocalTypeFUNCTION_BLOCKINPUTOUTPUTIN_OUTEXTERNALLocalTypePLCopen®forefficiencyinautomationAhierarchyofabstraction/encapsulationTop-downPLCopen®forefficiencyinautomationAbstraction抽象Lookingtotheproblemfromadifferentlevel从不同的层次观察和分析问题PLCopen16printedat11/20/2013PLCopen®forefficiencyinautomationAbstraction:useaStateModelashighestmachineleveltorepresentyourmachine抽象：从机械的顶层的视角用状态图来描述机械的全部行为usetheOMACPackML...用于美国OMAC的PackMLtheWeihenstephan...在德国正在为过程工业开发状态模型yourown...建立自己的状态模型aslongasyouuseitconsistently达到长期一致性的运用PLCopen17printedat11/20/2013PLCopen®forefficiencyinautomationOMACPackMLStateMachine状态机PLCopen18printedat11/20/2013PLCopen®forefficiencyinautomationPLCopen19printedat11/20/2013MappingtheOMACStateDiagramtoSFC(partly)将OMAC状态图映射为SFC语言PLCopen®forefficiencyinautomationResults?Structuredapproachbymachinebuilder采用结构化的方法进行机械设计和开发Harmonizedviewtoyourmachine用全方位协同的方法来实现用户需要的机械Consistencyinoperation运行操作的一致性Basisforefficiencyimprovement(Metrics)奠定了高效改善的基础PLCopen20printedat11/20/2013PLCopen®forefficiencyinautomationPLCopen21printedat11/20/2013Encapsulation: PLCopen Motion Control封装：PLCopen的运动控制FBAxis1Axis_RefStructureI/FTaskManagerDriveConver-sionTimeoreventdrivenPLCopen®forefficiencyinautomationPLCopen22printedat11/20/2013andwith2FBsFB1Axis1Axis_RefStructureI/FDriveTaskManagerConver-sionTimeoreventdrivenFB2PLCopen®forefficiencyinautomationPLCopen23printedat11/20/2013HW Independence via Function Blocks通过定义功能块，使软件独立于硬件SoftwareViewInputsNameOutputsHardwareViewI/FSercosDriveMotorEDriveMotorEPWMI/FEncapsulation/InformationHidingPLCopen®forefficiencyinautomationAbstraction via Function Blocks通过功能块实现了抽象MC_MoveAbsoluteAXIS_REFAxisAxisAXIS_REFBOOLExecuteDoneBOOLREALPositionBOOLREALVelocityCommandAbortedWORDREALAccelerationBOOLREALDecelerationREALJerkMC_DIRECTIONDirectionErrorErrorIDContinuousUpdateBufferModeBusyActiveBOOLMC_BUFFER_MODEBOOLBOOLPLCopen®forefficiencyinautomationEncapsulationPLCopen®forefficiencyinautomationLabelling贴标签PLCopen®forefficiencyinautomationThe labelling program贴标签程序ConveyorLabelDriveAxisExecuteAxisInVelocityMC_MoveVelocityMC_MoveVelocityVelocityActiveCommandAbortedJerkDirectionBusyBuffermodeAccelerationDecelerationErrorErrorIDProductDetectionTONINPTQETVelocityStartSensorDistanceDIVAxisExecuteAxisDoneMC_MoveRelativeMC_MoveRelativePositionVelocityActiveCommandAbortedJerkDirectionBusyBuffermodeAccelerationDecelerationErrorErrorIDLabelLengthDelayPLCopen®forefficienc