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EmersonRadioCorp~CONFIDENTIAL~ManufacturerApprovalProcedure供稱商認可程序(ForSQEapplication;供應商品質工程師適用)EmersonRadioCorporationDocNo.:QD10CORPORATEOPERATIONPROCEDURERev.:ASubject:ManufacturerApprovalProcedurePage1of25RevisionChangeRecordRevisionPara.DescriptionofchangeWrittenbyReviewedbyEndorsedbyValiddateAEdisonYip2002/10/09FactoryAudit&RatingGuidelines工廠評估及評分指引October6,2002Page2of26PartI:FactoryManagementAuditandRatingList工廠評估及評分指引Scope:ApplicableforGuangDongProvinceFactoriesOnly.只適用於廣東省製造廠.SectionA:MaterialManagementA部分:物料管理A1PartMaterial/FinishedGoodsWarehouse原料/成品倉庫A1.1Zonesegregation區域隔离0Nosegregationmanagement.沒有分區管理.1ClearzoneincludesReceiving,IQCPassed,WaitingforDisposition(MRB),RTV,SpecialMaterialScrap清楚隔離區域,包括收貨區,IQC已檢合格區,待處理區(MRB),待退供應商區,特殊物料存放區.2(1)+Materialproperlylocatedwithinthearea,notputtingoutsidetheborder,goodmanagement.(1)+物料正確放置,沒有超區,管理完善3(2)+Failsafeoperation.Forexample,thereisonly1partonthesamepallet.(2)+運作接近不可能出錯.例:同卡板上只可能有一種物料A1.2Materialidentification物料鑒別0PoorIDandlabeling.標識方法及使用標簽執行差.1MaterialIDlabel(name,P/N,manufacturer,lot,qty)andIQCpassedlabel(name,P/N,inspectorname(chop)anddate)wellused.有效使用:物料ID標簽(名稱,零件號碼,供應商,批數,數量)及IQC檢驗合格的標籤(名稱,零件號碼,檢驗員姓名,日期).2(1)+Properimplementationandprotectionoflabels.(1)+標簽正確使用和保護.3(2)+everyexternalcartonislabeledcorrectly.(2)+每一外包裝均正確標示.A1.3DispositionofMRBmaterials待檢討物料的處理0Directreturntovendorsorscrap.直接退料給廠商或作廢料處理.1MRBorsimilarmeetinginplaceformaterialreviewanddispositiondecision.适當召開物料檢討會議,檢討物料狀況及作處理決策.2(1)+MRBorsimilarprocedureproperlyimplementedwitheverydispositionclearlyrecorded.(1)+物料檢討程序正確執行,并清楚記錄每份MRB的處理細則.3(2)+MRBprocedureswelldefinedanddocumented.(2)+物料檢討程序定義清析并有文件証明.FactoryAudit&RatingGuidelines工廠評估及評分指引October6,2002Page3of26A1.4Materialprotection物料的保護0Nospecialrequirementorintentionformaterialpackageprotection.對物料包裝保護方面沒有特別要求或意識.1PropersealingandprotectionofmaterialcartonafterusageoropeningbyIQCorwarehouseoperator.IQC或倉管員開箱或取用物料后正確封箱和保護.2(1)+Requirementswelldocumented.,noviolationofmaterialstorageadvisesuchasheight,direction,staticsensitive,flammable,dangerouschemicals.(1)+作業要求有文件証明,沒有圍反物料標示如高度,方向,靜電,易燃物,危險化學品.3(2)+Properwarehouseoperationmonitoringorregularauditbythirdparty(e.g.IPQC).(2)+有第三個体(如:IPQC)監督或定期審核(評估)倉庫運作是否正確.A1.5Storageenvironment/shelflifemonitoringandcontrol儲存環境的監測及控制.0Nostoragecondition/shelfliferequirementsetup.沒有制定對儲存環境的要求.1Specialmaterialsidentifiedforparticularstoragecondition/shelfliferequirements.特殊物料有特殊的儲存環境.2(1)+Dailymonitoringofconditionsandproperrecordsmaintained,Controlactionstakingplaceofspecificationconditions.(1)+每天監測(環境)條件并維持紀錄,發現超出規限條件有採取控制行動.3(2)+Allspecialmaterialsarewellmanagedincludingthoseinproductionarea.(2)+所有特殊物料均有管理,包括生產場地.A1.6Materiallotrecords物料批數紀錄.0Received/Issuedmaterialrecordswrittenonstockrecordbook.收/發物料情況寫在倉庫紀錄帳簿上.1ColorcodingsystemorothereffectivesystemiswellimplementedfordifferentmaterialstoensureFirst-In-First-Out(FIFO)onmonthlybasis.顏色卡或其他有效制度充份利用于確認不同物料的月份先入先出(FIFO).2BincardsystemorothereffectivesystemiswellimplementedfordifferentmaterialstoensureFirst-In-First-Out(FIFO)uptoeverylot.物料倉存紀錄卡充份利用于確認每批物料的先入先出(FIFO).3(2)+Requirementsdocumented(2)+作業要求有文件証明.A1.7Materialstoragecontrol物料儲存控制.0Nospecialrequirementorintentiontocontrol.沒有特別的控制要求或意識.1Materialstorageingoodorderwithsomeoverloading.物料儲存有序,但仍然有超載.2(1)+Witheffectiveoverloadingmanagement+Requirementsdocumented.(1)+有效超載管理+作業要求有文件証明.3(2)+Regularauditforproperstorageandhandlingbythirdparty(e.g.IPQC).(2)+有第三個体(如:IPQC)定期審核及評估倉庫儲存處理是否正確.FactoryAudit&RatingGuidelines工廠評估及評分指引October6,2002Page4of26A1.8MaterialPositioning物料的擺位追溯性0Mainlydependsonoperators’experienceandskill,informalstoragelocationassignment.主要依靠倉管員的經驗和技巧,沒有正式指定儲存位置.1Somekindofmaterialstoreswithindedicatedarea/zoneforeasypositioning.為便于追溯部份物料存放在指定儲存區域內.2Makesuseofclearlymarkedstoragelocationinwarehouseareasandrecord.在倉庫內清楚標明各物料存放區域并紀錄在案.3(1)/(2)+materialstoragepositioncanbewelltracedindefinednumberingarea.(1)/(2)+能清楚追蹤各物料的準確存放指定數位化位置,以便查找.A2Productionline/Inspectionarea生產線/檢查區域A2.1Parts&WIPstatusidentification部件及半成品(WIP)狀態的識別0NospecialrequirementsforclearseparationandidentificationofOK/NGunitsandwaitingforinspection/checkedpassedunitseasilyleadingtomaterialmixup.沒有特別要求要清楚區分和識別OK/NG部件,待檢/已檢通過的部件,容易引致物料混亂.1OK/NGunitsandwaitingforinspection/checkedpassunitsarewellseparatedindifferenteasydistinguishableorwelllabeledcontainerstoavoidmixup.OK/NG部件以及待檢或檢驗通過的部件分別以已標示容器盛載,以免混淆.2(1)+Relevantcontainersareproperlyusedwithnoexception.(1)+相關的容器毫無例外地正确使用.3(2)+Regularauditforproperstorageandhandlingbythirdparty(e.g.IPQC).(2)+有第三個体(如:IPQC)定期審核儲存處理是否正確.A2.2Partsidentification部件的標識0Noorincompleteidentificationofusedpartsinformation,includingpartsname,partsnumber,specification,etc.沒有或不全面地對所使用部件作有效標籤,包括部件名稱,部件號碼,規格等等.1Partsnumberiswellidentifiedandlabeledonrelevantcontainers.部件資料於相關容器上有有效標示部件號碼.2(1)+Indirectmaterialsinformation(e.g.glue,cleaningreagent)iswellidentifiedandlabeled.(1)+生產輔料(如:膠水,清潔劑)資料作有效標識.3Labeledshelflifeforstoragesensitivematerialoutsidewarehouse.倉外存放有使用期限物料均作好標識標明期限.FactoryAudit&Rating