西门子全面质量管理解决方案

IntegratedQualityattheLab实验室质量整合PlantandEnterpriseLevel工厂以及企业层ManufacturingExcellenceDays2012QualityintegratedinProductionOperations生产过程质量整合2ISA-95四大支柱：工艺以及产品分析仓库运营InventorydatacollectionInventoryexecutionInventoryresourcemanagementInventorydispatchingInventorytrackingInventoryresponseDetailedInventoryschedulingInventoryrequestInventorydefinitionmanagementInventorycapabilityInventoryanalysisInventorydefinitionsInventorydatacollectionInventoryexecutionInventoryresourcemanagementInventorydispatchingInventorytrackingDetailedInventoryschedulingInventorydefinitionmanagementFunctionsdefinedinISA-95part3QualityOperationPPSPICQAOPPCMMFunctionsdefinedinISA-95part3PPSM&ECPICPCAQAR&D&EPSAOPM&SPCMMQualitytestdatacollectionQualitytestexecutionQualitytestdispatchingQualitytesttrackingQualitydefinitionmanagementSource:TeamMES/CMMS维护运营DataMaintenanceResponseMaintenanceRequestMaintenanceCapabilityMaintenanceDefinitionsMaintenanceDataCollectionMaintenanceExecutionMaintenanceResourceManagementMaintenanceDispatchingMaintenanceTrackingDetailedMaintenanceSchedulingMaintenanceDefinitionManagementMaintenanceAnalysisFunctionsdefinedinISA-95part3PPSM&ECPICPCAQAR&D&EPSAOPM&SPCMMdataresourceProductiondatacollectionProductionexecutionProductionresourcemanagementProductiondispatchingProductiontrackingProductionperformanceDetailedproductionschedulingProductionscheduleProductdefinitionmanagementProductionPerformanceanalysisProductioncapabilityProductdefinitionFunctionsdefinedinISA-95part3生产运营PPSM&ECPICPCAQAR&D&EPSAOPM&SPCMMFunctionsdefinedinISA-95part3质量运营PPSM&ECPICPCAQAR&D&EPSAOPM&SPCMMFunctionsdefinedinISA-95part3PPSM&ECPICAQAR&D&EOPM&SPCMMQualitytestdatacollectionQualitytestexecutionQualitytestdispatchingQualitytesttrackingQualitytestResponseQualitytestRequestQualitydefinitionmanagementQualitytestcapabilityQualityanalysisQualitydefinitionsPerformanceQualitytestdatacollectionQualitytestexecutionQualitytestresourcemanagementQualitytestdispatchingQualitytesttrackingDetailedqualitytestschedulingQualitydefinitionmanagementQualityanalysisPerformanceSIMATICITMES平台覆盖ISA-95所有支柱SIMATICIT不管功能还是架构，都支持模块化和可扩展，使得能迅速推广开放和多元化的SIMATICIT平台能跨工厂协作并能和ERP，PLM，SCM等进行集成SIMATICITFrameworkLevel4BusinessPlanning&LogisticsLevel3MESLevel0,1,2ControlThirdpartyDBERPSystemBusinessDataIntegration–B2MMLPLMSystemSCMProcessDataIntegration–OPC–RFIDBATCHCONTROLCONTINUOUSCONTROLDISCRETECONTROLSIMATICITComponentsSIMATICITIndustryLibrariesReportManagerInterspecUnilabMWeighing&Dispensing称重及配送Compliance,TrackandTrace,AuditTrail&Genealogy合规，追溯及追踪，审计以及族谱第四层企业级功能Level3第三层工厂MES功能SIMATICITProcessIntegration流程集成1-2层工厂控制层SIMATICITR&DSuite研发套件SIMATICITEnterpriseIntegration企业集成SIMATICPCS7SIPATPLC&SCADASIMATICS73rdPartyDCC-DCOAlertManagement报警管理BatchReview&Approval批次审阅及放行ERPIdeation构思Planning计划Feasibility可行性ProductLifecycleManagement产品全生命周期管理(PLM)SIMATICITIntelligenceSuiteSIMATICWINCCSIMATICBATCHSIMATICITProductionSuiteMasterRecipeManagement生产配方管理ProductionExecution&EWI生产执行及电子工作指导QualityControl质量控制SIMATICITElectronicBatchRecord电子批记录SIMATICITIntelligenceSuite智能套件Energy能源OEE设备效率Maintenance维护SIMATICITAssetManagement资产管理SimaticITHistorianIntegratedQualitywithSIMATICITSIMATICIT质量整合WarehouseManagement仓库管理IntegratedQualityatPlantandEnterpriseLevelWorkflowforQualityInspectionProcess企业统一的质量审计流程ProductionOrder生产订单MES(SIMATICITProductionSuiteinclUnilab)ERPProductionSupervisor生产总监QualityManager质量经理ProductionManager生产经理ERPQualitySupervisor质量总监DispatchProductionOrder订单下发ActivateQualityWorkflows激活质量流程LIMS实验室管理系统ExecutionProductionOrder执行订单TheProductionorderiscreatedandreleasedinERP生产订单通过ERP下发BecauseofQualityManagementoptionInspectionLotiscreatedtobelateronabletoreceiveappropriatefeedbackfromtheplant根据质量管理要求，一个审计批次在之后会被创建，以准备接收工厂实际数据。UsageDecision实际运行StockPosting入库InteroperabilityExchangingTransactionalData数据交互MESwhilereceivingtheproductionorderfromERP,willactivateadetailedqualityplan(thatiscomingfromtheMASTERdefinedintheERPplustheEXTENSIONSdefinedintheMES)接收ERP的生产订单，从而激活一个质量计划（根据ERP的主数据和MES的扩展数据）。TheQualityWorkflowwillenforceexecutionofqualityactionsintheplantsuchas:质量流程会增强工厂的质量控制:CreateasampleIDtobeexecutedintheLaboratory在实验室里创建样本Connecttophysicaldevices(suchasScalesorothermeasurementtools)连接物理设备ActivateCorrectiveActions纠偏StoreresultstobesenttoERP存储最终结果到ERP。TheInspectionLotisupdatedwithjusttheCorporatesignificantinformation被检测的物料只更新企业的重要信息TheusagedecisionisassignedtoERP使用决策被分配到ERPStockwithstatusisupdatedintheERP在ERP中更新仓库状态InteroperabilityExchangingTransactionalData数据交付SIMATICIT研发套件–核心组件实验室信息管理系统/质量管理SIMATICITUnilabmanagestheworkflowinlaboratories,optimizingcollection,analysisandreportingofqualitydatainthelabandontheproductionline.TheELNfunctionisbuiltontopofSIMATICITUnilab,andleveragesitscorefunctionsandconfigurationpossibilitiestooffermoreflexibilityfortheR&DcommunitySIMATICITUnilab管理实验室的工作流，优化实验室和生产线上的质量数据的采集，分析以及报告。ELN的功能是建立在SIMATICITUnilab之上，并充分利用它的核心功能和可配置性为研发部门提供更多的灵活性Streamlineandharmonizeexistingprocesseswhenappropriate在适当的时候简化和协调现有的流程Makecapturingexperimentaldataeasy使采集实验数据更容易