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FMEA编号FMEANumber：项目Item：责任部门ProcessResponsibilityDepartment：ManufacturingTechnology作成Composed：关键日期KeyDate：FMEA日期FMEADate：过程步骤ProcessStep功能FunctionID产品Product过程Process采取措施&起作用日期ActionTaken&effectiveDateSEVOCCDETR.P.N.//仓库：数量错误Wrongquantity不能保证生产顺畅Can'tensuresmoothproduction5/供应商包装错误Wrongpackagebyvendor2供应商评估使用可测量的方法控制数量Vendorassessmentanduseofvariableguagetocontrolquantity.确认送货单Checkwithdeliverlist550不适用N/A//包装破损PackageDamaged元件破损Componentdamaged8/1.物料不良Defectmaterial2.运输途中或者搬运造成不良破损Damagedbyshippingorcarrying2要求供应商使用标准包装和标准运输。Demandvendortousethestandardpackageandshipment1.仓库物料员检查箱子包装有无破损WarehouseIncomingInspectorexaminetheboxdamage.(1stCheck).2.IQC打开箱子后检查元件(每一批)IQCopentheboxandchecktheinsidematerial.(EveryLot,2ndCheck.)464不适用N/A//湿敏元件再捆包要求失效Humiditysensitivecomponnetspackingnotmeetingrequirement.部品吸湿,焊锡不良,起泡componnetshumidityleadtosolderdefeatandbubble6/部品检查后未按照规定时间实施再捆包Afterinspectingthecomponnetsanddidn'tpackingintherighttime.21.电子类主要元件(IC,LED)不进行开包检查TheICandLEDnoneedtoopenittoinspect.2.结构件部品(PCB)检查时贴防湿部品票记录开封和再捆包时间，并在规定时间内完成《PCB开/捆包装管理基准》.WheninspectPCBandothercomponentsneedtorecordopenandre-packingtime.AndfillinthelistPCBopenandre-packingmanagestandard检查时贴防湿部品票记录开封和再捆包时间.Afterinsepctingpastetherecordlist对员工实施定期教育3月/次trainingregularly3monthpertime784不适用N/A//检查失误(外观）inspectmistake(appearance)个别部品品质不保证,品质成本损耗.somecomponentsqualitycannotbeguaranteed,wasteofquality&cost5/检查技能inspectionskillimperfect21.技能不足：1，作业员需培训合格才能上岗Onlyqualifiedoperatorsareatwork2.识别部品特性,检查重点项目Traintoidentifythecomponents'sspecialityandinspectitem.3.对员工进行教育培训trainingtheoperator1.岗前考核Beforeoperationshouldbehaveanexamination2.定期培训教育3月/次trainingregularly3monthpertime770不适用N/A//检查失误(尺寸）inspectmistake(Size)影响组装Affectassy7/1.供应商部品尺寸不良components(supplier)sizeNG2.测量技能不足Theskillofmeasuringisnotenough21.要求供应商每Lot提供寸法检查测量报告.Asksuppliertoprovideeachlot'sdimensionalreport2.量具使用方法对员工进行培训Trainingtheoperatorhowtousethejig.1.检查报告确认签名确认.Needtosignonthecheckingreport2.岗前培训考核Beforeoperationshouldbehaveanexamination798不适用N/A//基板异物短路7PCB存在残铜，沾附在PCB焊盘上导致不良发生。2IQC将此不良反馈给供应商DCOE,并要彻底改善横向展开到其它机种。拿不良品对检查员进行盲流考核684不适用N/A//工位上光照度太弱illuminancetooweakatworkingstation1.作业员看不清楚cannotinspectclearly2.不能发现不良，漏检查cannotfindtheNGitem,skipforinspection4/光照度设置错误wrongsetupofilluminance21.作业工位上，使用正确的灯管。Usethecorrectlamptypeateachworkingstation2.对每个点，每个更换的灯管进行光照度测试Doilluminancetestusingilluminometerforeachandeverychangeoflamp1.测试光照度每月一次，记录在《光照度测试记录》Doilluminancetestasmaintenanceeverymonthandrecordin《illuminancetestrecord》2.在下流工程以测量仪检测出不良模式Subsiquentprocessinspectionusingguagecheckatsubsiquentinspection1stpcscheck540不适用N/A//静电释放electrostaticdischarge功能不良隐患potentialfunctiondefect8/1.包装材料不是防静电的packingmaterialarenotantistatic2.在运输或者检查工位施加静电impresselectrostaticduringtransportationorinspection21.要求供应商使用静电包材。requirevendoruseantistaticpacking2.要求作业员戴防静电手套，手指套。requireoperatoruseantistaticgloves,fingergloves3.工作环境需防静电antistaticworkingenvironment1.每天一次对手套，静电带，静电鞋子进行静电测试。Doelectrostaticvoltagetestforantistaticbelt&gloves&shoesonceperday.2.对作业台面和生产线的地板进行静电测试，每2个星期一次。ESDcheckforworkingtableandfloorinproductionlineoncein2week.464不适用N/ARPN现行探测过程控制CurrentProcessControlsDetection探测度Detect(D)来料检查IncomingInspect010潜在失效起因/机理PotentialCause(s)offailure频度Occur(O)现行预防过程控制CurrentProcessControlsPrevention潜在过程失效模式及后果分析（过程FMEA）PotentialFailureModeandEffectAnalysis(PFMEA)多功能论证小组Committee:要求Requirement潜在失效模式PotentialFailureMode潜在失效后果PotentialEffect(s)ofFailure严重度SEV(S)等级Class建议措施RecommendedAction(s)回复&目标完成日期Responsibility&TargetCompletionDate结果ResultsPage1of84FMEA编号FMEANumber：项目Item：责任部门ProcessResponsibilityDepartment：ManufacturingTechnology作成Composed：关键日期KeyDate：FMEA日期FMEADate：过程步骤ProcessStep功能FunctionID产品Product过程Process采取措施&起作用日期ActionTaken&effectiveDateSEVOCCDETR.P.N.RPN现行探测过程控制CurrentProcessControlsDetection探测度Detect(D)潜在失效起因/机理PotentialCause(s)offailure频度Occur(O)现行预防过程控制CurrentProcessControlsPrevention潜在过程失效模式及后果分析（过程FMEA）PotentialFailureModeandEffectAnalysis(PFMEA)多功能论证小组Committee:要求Requirement潜在失效模式PotentialFailureMode潜在失效后果PotentialEffect(s)ofFailure严重度SEV(S)等级Class建议措施RecommendedAction(s)回复&目标完成日期Responsibility&TargetCompletionDate结果Results/温度&湿度控制temperature&humiditycontrol温度&湿度超出范围Temp&humidityexceed部品受潮Potentialcomponents'moistureabsortion8▼空调坏了Airconditionbroken3检查空调的状态4个小时一次Checktheaircondition(eg.Equipmentabnormality)onceper4H1.空调有自动控制温度的功能AirConditionhasthefunctiontocontrolon/offatrequestedtemp.2.检查温湿度1天2次Checkingthetempandrecordevery12hours.372不适用N/A//静电释放electrostaticdischarge功能不良隐患potentialfunctiondefect8/作业员没有穿防静电手环&手套；作业环境不防静电。Notwearantistaticwriststrap&gloves,workingenvironmentisnotantistatic2要求作业员穿戴防静电手套，手指套。requireoperatoruseantistaticgloves,fingergloves每天对防静电手环&手套&鞋进行静电测试。Doelectrostaticvoltagetestforantistaticbelt&gloves&shoesonceperday.464不适用N/A8/1、相似物料没有区分3扫描仪进行扫描物料二维码进行防呆生产前核对BOMSMT上料时，扫描物料六位码进品质系统。进行首件确认496不適用8/2、仓库贴纸贴错而没有认真核对31、认真核对供应商和仓库贴纸要一致。2、部门管理人员教育员工按公司规定作业生产前核对BOMSMT上料时，扫描物料六位码进品质系统。进行首件确认496不適用写入OK/NG判定JudgeOK/NG/程序选用错误Choosethewrongprogram功能失效Functionfailure8/1.班长