xxxxxx有限公司KUNSHANGINLIANELECTRONICPLASTIC&METALCO.,LTD生产控制计划(PMP)共2页第1页□样件Sample√试生产PilotRun□量产MP控制计划编号联系人/电话:xxx/0000000Contactperson/Phone:编制日期Date:20xx年xx月xx日修订日期RevisionDate:零件号/最新更改水平:PartNumber:核心小组CoreTeam:xxx、xxx、xxx供方/工厂Supplier:Xxxxx有限公司零件名称/描述:Xxxxxxxx零件料号PN:xxxxxx供方料号SupplierCode:xxxxxx零件/过程编号Code过程名称/操作描述Name/Description生产设备Equipment特性方法反应措施Measures编号No.产品Product过程Process产品/过程规范/公差Product/processspecification/tolerance测量方法Measurementmethod样本Sample控制方法Controlmethod数量Number时机Opportunity1原材料进料检验Incominginspection1材料materialPC+ABSCX7240目视Visual取样sampling每批Eachbatch来自供应商的材料证明书/检测Certificateofmaterial/testreportfromsupplier反馈采购课/退货FeedbacktoBuyer/RejectBQK000195、GME00010TM404900、GME60292GME60261、ON1397MVSS302、GME60267每批来自供应商的材料证明书/检测反馈供销科/退货XRF2RohsHSF技术标准HSFtechnicalSTD比对数据Comparedate取样sampling每批Eachbatch供应商Rohs检测报告/MSDSSupplier'sRohstestreport/MSDS2烘料Baking烘料箱Dryingbox1温度Temp.90℃±10℃仪表Instrument1time4h工艺参数记录Theprocessparametersrecording进行调整/参数记录Adjustmentparameterandrecording3注塑成型Injectionmolding注塑机Injectionmoldingmachine1位置\温度\速度\压力\时间Position\Temp.\Speed\Pressure\Time参见成型标准Seethemoldingstandard目视Visual5mold每次开机startingupeachtime工艺参数记录Theprocessparametersrecording调机并记录Adjustmentmachineandrecording4首件FirstArticle卡尺\二次元Caliper\projectorcomparator1外观Appearance形状完好,无毛边,缺料,油污,缩水等缺陷.Shapeingoodcondition,Noburrs,starvedfeeding,Oilpollution,Shrinkagedefectsetc.目测比对封样件Comparethesamplewithvisual1mold每次开机startingupeachtime首件检验记录表FAIRecordingTable调机、检查模具Adjustmentmachine,checkmold2结构Structure产品结构完整、正确Complete&correctfortheproductstructure目测比对封样件Comparethesamplewithvisual1mold每次开机startingupeachtime首件检验记录表FAIRecordingTable调机、检查模具Adjustmentmachine,checkmold3尺寸Size24.5+/-0.26.0+/-0.25.6+/-0.11.2+/-0.1卡尺二次元Caliper\projectorcomparator1mold每次开机startingupeachtime首件检验记录表FAIRecordingTable调机、检查模具Adjustmentmachine,checkmold5自检Self-checking1外观Appearance形状完好,无毛边,缺料,油污,缩水等缺陷.Shapeingoodcondition,Noburrs,starvedfeeding,Oilpollution,Shrinkagedefectsetc.目测比对封样件Comparethesamplewithvisual1mold1time/1h生产记录表Theproductionrecordingtable隔离/进行调整/再检查Isolation/adjustment/re-checkB符合JJ-92090083检具≥2小时/次JJ-92090083检具件首件首检巡检记录QR10.1-11h发现有一项不合格,则该项该批转为全检2结构Structure产品结构完整、正确Complete&correctfortheproductstructure目测比对封样件Comparethesamplewithvisual6制程检验IPQC卡尺\二次元1外观Appearance形状完好,无毛边,缺料,油污,缩水等缺陷.Shapeingoodcondition,Noburrs,starvedfeeding,Oilpollution,Shrinkagedefectsetc.目测比对封样件Comparethesamplewithvisual1mold2H巡检记录表Inspectionrecord隔离/进行调整/再检查Isolation/adjustment/re-check2结构Structure产品结构完整、正确Complete&correctfortheproductstructure目测比对封样件Comparethesamplewithvisual1mold2H隔离/进行调整/再检查Isolation/adjustment/re-check3尺寸Size24.5+/-0.26.0+/-0.25.6+/-0.11.2+/-0.1卡尺、二次元Caliper\projectorcomparator1mold2H隔离/进行调整/再检查Isolation/adjustment/re-check5包装Package封口机capper,电子称electronicscale1数量型号Number&Model包装规格Packingspecification手点Number100%每次包装时Everytimewhenpacking包装记录表Packingrecordtable作标记/重装Mark/re-packing标签Label标签齐全labelcomplete目测Visual6入库检验FQC卡尺\二次元Caliper\projectorcomparator1外观Appearance形状完好,无毛边,缺料,油污,缩水等缺陷.Shapeingoodcondition,Noburrs,starvedfeeding,Oilpollution,Shrinkagedefectsetc.目测比对封样件Comparethesamplewithvisual0.4/1.0入库时Whenneedtobeenputintostorage工序检验记录Processinspectionrecords隔离/全检/再检查Isolation/Allinspection/re-check2结构Structure产品结构完整、正确Complete&correctfortheproductstructure目测比对封样件Comparethesamplewithvisual0/1.0入库时Whenneedtobeenputintostorage3尺寸Size24.5+/-0.26.0+/-0.25.6+/-0.11.2+/-0.1卡尺二次元0/1.0入库时Whenneedtobeenputintostorage7出货检验OQC卡尺\二次元Caliper\projectorcomparator1外观Appearance形状完好,无毛边,缺料,油污,缩水等缺陷.Shapeingoodcondition,Noburrs,starvedfeeding,Oilpollution,Shrinkagedefectsetc.目测比对封样件Comparethesamplewithvisual0.4/1.0每次发货时Whendelivergoodseverytime出货检验报告Shipmentinspectionreport隔离/全检/再检查Isolation/Allinspection/re-check2结构Structure产品结构完整、正确Complete&correctfortheproductstructure目测比对封样件Comparethesamplewithvisual0/1.0每次发货时Whendelivergoodseverytime3尺寸Size24.5+/-0.26.0+/-0.25.6+/-0.11.2+/-0.1卡尺二次元0/1.0每次发货时Whendelivergoodseverytime8发货Delivery1包装质量packingquality包装箱不损坏Packingisnotdamaged目测Visual每箱Eachbox每次发货时Whendelivergoodseverytime送货单Deliverynote反馈采购销售部/及时调整Feedbacktosales/purchasingadjustinatimelymanner2运输质量Transportationquality不丢失、不散落、不损坏、不淋湿Don'tloss,notscattered,donotdamage,donotgetwet目测Visual每箱Eachbox每次发货时Whendelivergoodseverytime3发货时间deliverytime准时ontime对照月送货计划表Contrastmonthdeliveryschedule每批EachBatch每次发货时Whendelivergoodseverytime