初始过程流程图

宁波汽车软轴软管有限公司版本号Rev.Code修订日期Date(Rev.)序号Step制造/Fab运输/Move贮存/Store检验/Inspect返工/Rework报废/Scrap操作说明OperationDescriptionClass(KPC,QCI)产品特性SignificantProductCharacteristics(输出/Outputs)Class(KCC,QCC)过程特性SignificantProcessCharacteristics(输入/Inputs)Q/E/OB-COP2-011B/0过程流程图PROCESSFLOWDIAGRAM项目ProjectName零件号PartNumber核心小组成员CoreTeamMember零件名称PartName文件编号FileNumber编制日期Date(Orig.)编制Preparedby初始正式Page:1of9TipsforDrawingChartsThechartsaredrawnusingExcel'sDrawingTools.Youmusthavethedrawingtoolbardisplayedinordertodrawcharts.Ifyoudon'tseeatoolbarwithbuttonslikeDrawandAutoShapesetc,thenclicktheViewdropdownatthetopofyourscreen,thenclickonToolbars,thenensurethattheDrawingentryhasacheckmarknexttoit.Donotaddcolumnstoyourspreadsheet.Donotdeletethegraphiciconsinrow9,oraddordeleteanyrowsaboverow9.Itisacceptabletoaddrowsbelowrow9.AsyoudevelopyourProcessFlowDiagram,youshouldplacegraphicaliconsintheappropriatecolumnforeachprocessstep.Typically,therewillonlybeoneiconperprocessstep(oneiconperrow).Generally,youwillprobablyfinditeasiertoplaceallyouriconsBEFOREyoustartdrawinglines,butthisisnotrequired.Notethatonceyou'veplacediconsandlines,ExcelWILLkeepthemconnectedproperlywhenyouaddandadjustrowswithinthebodyofyourflowdiagram.Placing,Removing,ColoringChartIconsToPlaceanIcon:toplaceanewicon,clickinthecellinwhichitshouldappear(selectthecell).PressandholdtheControl(Ctrl)keyonyourkeyboard,thenpressandreleasetheletterZkey.ThenreleasetheControlkey.Acopyoftheappropriateiconwillappearintheselectedcell.Ctrl-ZplacesnewiconsToDeleteanIcon:Todeleteanicon,firstdeleteallconnectinglinesattachedtoit.Thenusethemousetoclickinthecenteroftheiconyouwishtodelete.Youshouldseelittleselectorsquaresappeararoundtheicon.Whenyouseethesesquares,pressandreleasetheDELETEkeyonyourkeyboard.ToChangetheColorofaGraphicalIcon:usethemousetoright-clickontheicon,thenleft-clickontheFormatAutoShapeentryinthepop-upmenu.ClickintheColordropdownboxnearthetopofthedialogbox,selectanappropriatecolor,thenclickonOK.Rememberthatcolorisausefultoolforhelpingwithunderstanding,butMANYPEOPLEDONOTHAVEACCESSTOCOLORPRINTERS,souseitsparinglyandmakesurethatthedocumentisunderstandablewhenprintedinblackandwhite.Notealsothatlightcolors(suchasyellow)don'talwaysshowupwellwhenprintedonsomelaserprinters.ToChangetheLetterKeyinanInspectionIcon:afteryou'veplacedtheiconusingtheCtrl-Ztechnique,clickontheICONitself,usingthemouse.HittheDELkeytoeliminatetheletter,thenretypetheappropriateletterwhiletheiconisstillselected.Remembertouseuppercaselettersforclarity.Note:ifyoudon'twanttousetheControl-Zshortcut,itispossibletouseExcel'sCopy/Pastemechanismtoplaceiconsintheoperationcolumns.Ifyoudoso,itisVERYIMPORTANTthoughthatyoucopytheCELL,notjusttheGRAPHIC.ClickINTHECELLcontainingagraphic,butNOTONTHEGRAPHIC-whenthewholecellisselected,youmayhitEdit/Copy,orControl-Ctoperformthecopyoperation.Note:pleasetonotdragand/ormovegraphicaliconswithinthecells.GeneralMethodologyforDevelopingaPFDThefollowinggeneralmechanismwillhelpyoutopreparePFDformsmosteasily.1./Sketchouttheprocessflow,includingreworkandscraporcontainment.2./Listtheoperationsequenceandoperationdescription.3./Forinspectionprocess,listtheitemsbeinginspected.4./BeginfillingoutthePFDformsusingthetechniquesdescribedonthispage.Addthetextdescriptionforalloperationsfirst,tohelpblockouttheformAddprocesssymbolsbyusingthecontrol-Zmechanismdescribedbelow.Usecolortoenhanceclarity,butensureitmakessenseinB/W.ChangethekeyletterinInspectioniconsbyfollowingtheinstructionsshownbelow.AddflowLINESafteralliconsareinplace.Followinstructionsbelow.Forbestresults,uselineweightsof0.75pointsorgreater.Forreworkitems,showwherethepartscomefromandwheretheyreturntotheflow.Forscrapitems,showwherethepartscomefromandiftheyareplacedtoatoteorrejectchute.5./Listthechangeoveritemsbyutilizingtheletterkeys6./CompletethediagrambylistingtheKPCsorQCIs,KCCs,andSignificantProductandProcessCharacteristics.7./Saveearly,Saveoften...Drawing,Removing,andFormattingConnectingLinesToDrawaConnectingLine:clickontheAutoShapesbuttononthedrawingtoolbar.ClickontheConnectorsentry.You'llseeamenuwithseveralkindsofconnectinglines.TheonesyouwantaretheElbowstyleconnectorsinthesecondrow.The3optionsinthatrowselectdifferentoptionsforarrowheadsontheendsoftheline.Clickonthebuttonrepresentingtheflavoroflineappropriatetoyourprocessflow.Nowmoveyourcursoruptooneofthegraphiciconsyouwishtoconnectto.Whenyou'rehoveringnearit,severallittlebluedotswillappearontheperipheryoftheicon-theserepresentpotentialconnectionpoints.Movethemouseovertheconnectionpointyouwishtouse,thendepresstheleftbuttononyourmouse.Continuetoholdthebuttonwhileyoudragthemousetowardstheiconyouwanttoconnectto.Whenyougetthere,hoveroverthedesiredbluedotonTHATicon,thenreleasethebuttontocreatetheline.ToChangetheArrowsontheEndsoftheLine:ifyouneedtoremovearrowsoraddarrowstoeitherendofanalreadyplacedline,left-clickonthelineusingthemouse.Noticethatthelinegetslittleredboxesattheends,andalittleyellowdiamondinthemiddle.Whenyouseethese,right-clickwithyourmousewhilestillkeepingthecursoroverthel