F800雾化器培训

ProcessEngineering/GEAProcessEngineeringChinaLtd.ProcessEngineering/GPCNNameofpresentationF800雾化器培训ProcessEngineering/GPCN雾化器型号2ProcessEngineering/GPCN脱硫系统3Nameofmeeting/subjectProcessEngineering/GPCNF800雾化器图片4Nameofmeeting/subjectProcessEngineering/GPCN电气柜5Nameofmeeting/subjectProcessEngineering/GPCNF360雾化器内部结构6Nameofmeeting/subjectProcessEngineering/GPCN空气系统7Nameofmeeting/subjectProcessEngineering/GPCN冷却风要求8Nameofmeeting/subject注意事项：定期清洗空气滤网。ProcessEngineering/GPCN轮保护水9Nameofmeeting/subject注意事项：定期检查管线有无堵塞。ProcessEngineering/GPCN润滑系统10Nameofmeeting/subjectProcessEngineering/GPCN润滑系统11Nameofmeeting/subjectProcessEngineering/GPCN料液分配盘12Nameofmeeting/subjectProcessEngineering/GPCN料液分配盘13Nameofmeeting/subjectProcessEngineering/GPCN料液分配盘14Nameofmeeting/subjectProcessEngineering/GPCN高速主轴15Nameofmeeting/subject注意事项：禁止打磨或锤击高速主轴，以免主轴弯曲造成振动高（吊装雾化器时注意不要磕碰雾化轮，从而使主轴弯曲）。挠性轴是基于能弥补进料不规则性和雾化轮内细微的不规则性而设计的。这些不规则性在工业生产操作中是不可避免的。这些不规则性会产生不平衡，这些不平衡达到一定程度后能立刻够通过挠性轴的偏转而直接消除。ProcessEngineering/GPCN雾化轮16Nameofmeeting/subjectProcessEngineering/GPCN雾化轮17Nameofmeeting/subject更换时，成对更换。ProcessEngineering/GPCN雾化轮18Nameofmeeting/subjectProcessEngineering/GPCN雾化轮19Nameofmeeting/subject禁止对雾化轮进行打磨，焊接，避免破坏其动平衡和强度。ProcessEngineering/GPCN雾化轮安装与拆卸20Nameofmeeting/subject注意事项：1.安装前保证高速主轴与雾化轮锥面干净，使用无铜防粘油脂涂在主轴锥面处，用无绒毛的干净抹布将油脂擦干净。2.安装雾化轮的油泵压力必须达到75-85MPa,拆卸压力必须达到15MPa.ProcessEngineering/GPCN导向轴承21Nameofmeeting/subjectProcessEngineering/GPCN22Nameofmeeting/subject1.雾化轮未完全静止前，禁止将雾化器吊出脱硫塔。2.雾化轮未完全静止前，禁止打开脱硫塔观察孔去观察雾化轮。3.雾化器在维修平台时，禁止启动雾化器。安全事项-禁止雾化器在非工作位置运行！！！ProcessEngineering/GPCN备注：在维修和更换轴承过程中，如果法兰和电机被解体过，对中程序必须重做。•1.中间法兰台阶与电机主轴的对中度小于0.1mm.•2.中间法兰安装表面对轴的垂直度，必须小于0.16mm。电机注意事项23Nameofmeeting/subjectProcessEngineering/GPCN电机注意事项24Nameofmeeting/subjectProcessEngineering/GPCN运行注意事项25Nameofmeeting/subject1.雾化器停机时禁止进浆或进水，以免浆液不能及时从雾化轮中喷出，从而进入下油箱（同理，进浆阀必须缓慢打开，速度不能太快）。如发现浆液进入下油箱，立即停止雾化器，避免对设备造成更大损坏，通知设备厂家进行大修，更换所有轴承和密封。2.雾化器润滑系统出现故障，必须严格按连锁程序停机，禁止取消连锁保护，带病运行。3.雾化器振动报警，必须检查雾化轮，分配盘及导向轴承。（如出现振动值突然变大，即使没有报警，也必须检查。）4.只要脱硫塔内部有烟气，务必保证冷却风机正常运行。ProcessEngineering/GPCN常见故障原因举例26Nameofmeeting/subject•高油位报警a.进料或进水流量过大b.进料量或进水量变化大c.雾化轮喷孔堵塞•震动报警a.进料量或进水量不稳定b.导向轴承损坏c.主轴弯曲d.雾化轮平衡性遭到破坏•溢流报警a.水管或料管脱落详细内容请参见雾化器维护手册。CAUSES原因REMEDY解决方案Wheelnotfastenedproperly.雾化器没有正确上紧Checkassembly.检查安装部件Spindledeformed.轴变形Checkeccentricityofthespindle.Replacespindleandbearingsincasetheeccentricityishigherthan0.15mm(0.006”).检查轴的偏心度。当偏心度大于0.15mm(0.006”)，请更换轴和轴承。Liquiddistributorpartiallyclogged.料液分配器部分堵塞Dismantleandclean.Checkproductscreen.将其拆除并清洗。检查物料过滤器。Irregularfeedflowtoatomizerwheel.雾化轮的不规则进料。Checkfeedsystem,pumps,valves,feedtank,filteretc.检查物料系统，泵，阀，料罐，过滤器等。Wornordamagedspindlebearings.轴轴承的磨损或者损坏Replacebearings.更换轴承Guidebearingwornoutorspringsbelowguidebearingcompressedorguidebearingretainerlooseordamaged.导向轴承损坏或导向轴承下的弹簧被压变形或导向轴承座松动或损坏。Inspectandreplace.检查和更换。Atomizerwheeloutofbalance.雾化轮失去平衡。Dismantleandcleanatomizerwheel.Checkproductscreens.拆除并清洗雾化轮。检查物料滤网。Atomizerwheelinsertswornandoutofbalance雾化轮喷嘴损坏或失去平衡Inspectandreplace检查和更换。Depositsbetweenwheel,liquiddistributorandskirttip.雾化轮、料液分配器和外罩尾端积料Cleanthewheelandliquiddistributor.清洗雾化轮和料液分配器Checkforsufficientsupplyofcoolingair.检查冷空气供给是否充足Checkforsufficientsupplyofwheelprotectionwater(SDAplants).检查雾化轮保护水供给是否充足（SDA设备）ProcessEngineering/GPCN定期维护保养27Nameofmeeting/subjectAfterhoursofoperation使用时间Tobecarriedout需要进行的项目Referto参考章节24hVisualinspection.目测Checkoillevel.检查油的液位Whenevertheatomizerisremoved当雾化器从塔内吊离时Removetheatomizerwheel拆卸雾化轮Inspectguidebearing检查导向轴承Checktheconditionofthewearresistantnozzlesandplates检查耐磨喷嘴和耐磨盘的情况Cleanatomizerwheelandliquiddistributor.清洗雾化轮和料液分配器Section11.2参考11.2节Section10.3.2参考10.3.2节Section11.2参考11.2节2000hCleanatomizerwheelandliquiddistributor.清洗雾化轮和料液分配器4000hReplacelubricationoilandoilfilterinserts.更换润滑油和油过滤器滤芯Section10.3.5参考10.3.5节8000hDismantlethekeycomponents.拆除关键部件Replacethespindlebearings.更换轴轴承Inspectandcleanallcomponents.检查和清洗所有部件Replacethewornparts.更换磨损部件Section11参考第11章备注：以上定期保养时间间隔是基于在理想工作条件下的。在早期机器运转中，用户需要通过不断的检查，决定这些时间间隔。ProcessEngineering/GPCN备件清单28Nameofmeeting/subjectPartno.料号DescriptionQuantity备注ForBasicAtomizer:709054-0011ServiceKitForF600/8001010987-0001Filterelement4011203-0001GuideBearing2014025-0003Ballbearing2轴承6210MaC3013868-0001SpindleComplete,F8001安全备件012363-0001OilPumpExcl.MotorF8001安全备件ForLiquidDistributor059122-0001:012610-1044O-sealViton3,53*104,402012616-3193O-sealViton5,70*319,302012611-2970O-sealViton4,00*297,002012610-0587O-sealViton3,53*58,742ForAtomizerwheel235903-0015:011721-0012InsertSiC-Conical16013870-0001CentreConeLowA12/241安全备件058942-0001TopWearPlateW/ring,Ax-3501安全备件058938-0001BottomW.plateW/ring,Ax-3501安全备件012607-0393O-sealViton2,62*39,3432012610-1646O-sealViton3,53*164,692012616-2993O-sealViton5,70*299,308012616-1993O-sealViton5,70*199,302012608-0845O-sealViton3,00*84,502012616-0843O-sealViton5,70*84,302709054-0005ServiceKitF800WheelX3501雾化轮服务包（含密封件，螺丝等）Transmittersandelectricals011426-0001Pressuretransmitter1安全备件011427-0001Temperaturetransmitter1安全备件731454-0001Levelprobeingearoilsum