注塑科学试模流程表格

PlantLocation/工厂MachineNumber/机台号Project/项目MaterialType/原料名称PartName/产品名称MaterialShrinkage/原料收缩率PartNo./产品编号MachineSize(Tons)/吨位ProcessEng./成型工程师DateofTesting/试模日期ProjectEngineer/项目工程师ShotSize(grams)/每啤重（克）BarrelCapacity(Grams)/炮筒料量（克）MachineBrand/机器品牌ScrewCompressionRatio/螺杆压缩比QuotedCycle/周期PartRevisionNumber/产品版本号ProjectManager/项目经理Customer/客户PROJECTENGINEERORMANAGERRESPONSIBLEFORFILLINGINTHISSHEET(YELLOWBLOCKS).THEINFORMATIONWILL/项目工程师或项目经理负责填黄色部分。TRANSFERAUTOMATICALLYTOTHEOTHERSHEETSINTHESCIENTIFICMOLDINGTOOLBOX/黄色部分内容会自动链接到成型TOOLBOX其它表格中Deliverables/交付信息CompletionDate/完成日ProcessTestDate/工艺测试日期:10/5/08vDryCycletestDate/试模日期#REF!TransferCheckcomplete/转模完成日期#REF!DryCycleChecklistComplete/空料试啤周期检查表完成日期#REF!ToolDesignCheckHotRunner/热流道检查日期8/5/08vToolDesignCheckHeat/Cool/模具设计加热及运水完成日期8/5/08vToolDesignSpecialActions/模具设计中特别处理8/5/08xToolDesignNotes/模具设计通知日#REF!ProcessSetSheet/成型设定表完成日8/5/08vSetupCheckList/建立检查表日#REF!HoldTimeStudyComplete/保压确定日8/5/08vPartWeightStudyComplete/产品重量确定日#REF!CavityBalanceComplete/模穴进胶平衡确定日8/5/08不适用ShortTermCPKComplete/CPK测定完成日#REF!ResidenceTimeStudy/滞料时间评定日#REF!ProfitWorkAnalysis/利润分析日#REF!MoldSpecSheetComplete/模具规格完成日#REF!ScrewandBarrelsize(mm)/螺杆及炮筒大小（mm)Molder/啤工InfoSheet/信息表格NumberofCavities/模穴数MoldMaker/模具供应商MOLD#:/模号ToolClass/模级MaterialType/原料名称MaterialShrinkage/原料收缩率MachineSize(Tons)/吨位ProjectEngineer/项目工程师BarrelCapacity(Grams)/炮筒料量（克）ScrewCompressionRatio/螺杆压缩比PROJECTENGINEERORMANAGERRESPONSIBLEFORFILLINGINTHISSHEET(YELLOWBLOCKS).THEINFORMATIONWILL/项目工程师或项目经理负责填黄色部分。ScrewandBarrelsize(mm)/螺杆及炮筒大小（mm)Molder/啤工InfoSheet/信息表格HotRunnerInformation/热流道信息:Specification/规格:Isahotrunnersystemrequired/是否有热流道:yesvnocomment/说明:Type/型号:Supplier/供应商:SystemSpec/系统规格:Supplierjobnumber/供应商工单号:Duedate/完成日期:Week#/周:Plugtype/插头类型:Power/需电源:T/C:Location/位置:Iswiringdefined(pinout)/电缆线是否定义:yesnovcomment/说明:Iscontrolleravailablefortest/HRC是否准备好:yesvnocomment/说明:Controllerforproductionspec'd/控制箱是否适合产品要求:yesvnocomment/说明:Pressuredropcalculationdone/压降测试有否做:yesvnocomment/说明:Sizeofgateadequate/进浇口是否合适:yesvnocomment/说明:comment/说明s:Actions/措施:1.)2.)3.)4.)5.)6.)7.)8.)ColdRunnerInformation/冷流道信息:Specification/规格:Istoolacoldrunnertool/是否为冷流道模:yesnovcomment/说明:Istoolathreeplatedesign/是否是三板模:yesnovcomment/说明:Isrunnersizedproperly/流道大小是否合适:yesvnocomment/说明:Issprueorificesizedproperly/进浇套口径大小是否合适:yesvnocomment/说明:Isrunnerbalanced/进浇是否平衡:yesvnocomment/说明:Isspruepuller(s)adequate/水口针大小是否合适:yesnovcomment/说明:Isrunnerventedproperly/排气是否合适:yesvnocomment/说明:Sizeofgateadequate/进浇口大小是否合适:yesvnocomment/说明:Isdegatingrequired/是否需要切水口:yesnovcomment/说明:Typeofgate/水口种类:comment/说明s:Actions/措施:1.)2.)3.)4.)PreliminaryToolDesignReviewChecklist/模具设计准备检查表DateComplete/完成日期:MoldNumber/模号:PartNumber/产品号:PartNumber/产品编号:0MoldNumber/模号:0DateCompleted/完成日期MoldNumber/模号:0PartNumber/产品编号:0HeatingandCooling/加热及冷却项目Adequatefordesiredmoldtemp/模温是否合适:yesvnocomment/说明:Capableofquotedcycle/周期是否合适(达报价周期):yesvnocomment/说明:Interferencewithclampslots/模是否能装上机台:yesvnocomment/说明:Interferencewithtiebars/模与哥林柱是否相碰:yesnovcomment/说明:Areinsulatorplatesrequired/是否需要绝热板:yesnovcomment/说明:Arecircuitsstampedproperly/电路是否合适:yesvnocomment/说明:Iswaterdiagramrequired/是否有运水接线图:yesnovcomment/说明:Stampfordifferenttemps(2C)/是否标有温度单位:yesvnocomment/说明:Balancedflowthrutool/浇注是否平衡:yesvnocomment/说明:Linediametersadequate/电缆大小是否合适:yesvnocomment/说明:Exitslocatedproperly/出水是否安装合适:yesvnocomment/说明:Arefittingsrecessed/接头是否合适:yesvnocomment/说明:Bubblers/Baffles/specials/有否消音器等特殊配件:yesnovcomment/说明:comment/说明s:Actions/措施:1.)2.)3.)4.)5.)Ejectionsystem/顶出装置:Guidedejectorplate(s)/有否上顶出板:yesvnocomment/说明:Adequatereturnpins/回位销是否合适:yesvnocomment/说明:AdequateKOstroke/顶针孔是否合适:yesvnocomment/说明:KOpatternbalanced/顶板是否平衡:yesvnocomment/说明:Earlyreturnsystemrequired/是否需要先导顶出:yesvnocomment/说明:Proximityswitchesrequired/是否需接近开关:yesnovcomment/说明:Strokelimitersrequired/是否需顶出限位开关:yesvnocomment/说明:Springloadedreturn/是否需弹簧复位:yesnocomment/说明:WaterrequiredinEJplate(s)/顶针板是否需运水:yesvnocomment/说明:Doubleejectionrequired/是否需二级顶出:yesvnocomment/说明:Delayedejectorsrequired/是否需延迟顶针:yesnovcomment/说明:Anyspecialmechanismrequired/有否特殊机械装置:yesnovcomment/说明:?:yesnocomment/说明:?:yesnocomment/说明:?:yesnocomment/说明:?:yesnocomment/说明:comment/说明s:Actions/措施:1.)2.)3.)4.)5.)PreliminaryToolDesignReviewChecklist/模具设计准备检查表Date/日期:1/0/00MoldNumber/模号:0PartNumber/产品编号:0Specialactions/特殊措施:Sideaction/抽芯装置:yesnovcomment/说明:Actuatedby/驱动装置:mechanical/机械抽芯Hydraulic/液压抽芯Pneumatic/气动抽芯Other/其它Gibsandretainersadequate/回退销是否合适:yesnocomment/说明:Wearpadsrequired/adequate/是否需耐磨块(是否合适):yesnocomment/说明:Coolinginslidesrequired/滑块是否需运水:yesnocomment/说明:Slideretainersadequate/止动块是否合适:yesnocomment/说明:Springloadedslides/滑块是否有回退弹簧:yesnocomment/说明:Liftersrequired/是否需导柱:yesnocomment/说明:Collapsiblecoresrequired/是否需折叠公模:yesnocomment/说明:Internalcoreslidesrequired/是否需公模抽芯:yesnocomment/说明:Multiplepartinglines/是否有多个分型面:yesnocomment/说明:Latchlocksrequired/是否需拉箕:yesnocomment/说明:Unscrewingmechanismrequired/是否需卡扣式机械装置:yesnocomment/说明:Switchesrequired/是否需开关:yesnocomment/说明:Spa