Page:Date:ChangeDateDescriptionEditionnormazioneCodeCh.6CCA−9.9347505/09/2001PROCUREMENTSPECIFICATIONCONDENSERSFORAUTOMOTIVEAIRCONDITIONINGSYSTEMS1/8PUBLISHEDBYSATIZ−NORMAZIONEASUPDATESTATUSOFPRINTOUTSCANNOTBEMONITORED,CHECKTHEWEBSITEFORTHELATESTEDITIONOFDOCUMENTCONFIDENTIALTHISDOCUMENTMUSTNOTBEREPRODUCEDORCIRCULATEDTOTHETHIRDPARTIESWITHOUTPRIORWRITTENCONSENTBYFIATAUTOS.P.A.INCASEOFDISPUTETHEONLYVALIDREFERENCEISTHEORIGINALITALIANEDITIONSUPERVISORA.CALZAMIGLIADept.:D.T.−Chassis−AirconditioningTel.:683.5464MANAGERM.DOVANODept.:D.T.−Chassis−AirconditioningTel.:683.6817PURPOSEThepurposeofthisProcurementSpecificationistospecifythecharacteristicstobemetbycondensersusedinautomotiveairconditioningsystems.ThisProcurementSpecificationconsistsof8pagesand1Annex(seepage2).−Apr.’833rdEdition−Annex3−Airconditioned138Restylingmodeladded.(GG)AOct.’86Annexes4and5forNuovaRitmomodeladded:Annexes1,2and3deleted.(RG)Dec.’994thEdition−Para.2.1.2“Appearance”changedandmax.dimensionsaddedtopara.3.2“Internalimpurities”.(CC)06/13/005thEdition−Textrevised.Weldtestspara.3.1added,paras.2.1.1−2.1.4−3.2.1−3.2.2−3.3.revised.FreonreplacedwithR134aandannexes4and5deleted.(SS)05/09/016thEdition−Checksatpara.2.2changedandeditorialchangesmade.(SS)PageChange9.934752PUBLISHEDBYSATIZ−NORMAZIONECONFIDENTIALTHISDOCUMENTMUSTNOTBEREPRODUCEDORCIRCULATEDTOTHETHIRDPARTIESWITHOUTPRIORWRITTENCONSENTBYFIATAUTOS.P.A.INCASEOFDISPUTETHEONLYVALIDREFERENCEISTHEORIGINALITALIANEDITION|§”A”:TESTEQUIPMENTA−1)Testchamberasshowninfigure1,para.2.5.1.A−2)Testbenchasshowninfigure2,para.2.5.1.A−3)Pressuregaugeswithadequatefull−scale.A−4)Floatmeter.A−5)Watermanometricliners.A−6)OliofiatSCAforairconditioners.A−7)Vibrationtestbench.A−8)Environmentalchamber(oven)capableofachievingandmaintainingthetemperaturecorrespondingtotherequiredseverityclassinanypoint,withinthespecifiedtoleranceandwithmax.20%relativehumidity.Thechambershallbeconstructedsothatthecomponentsarenowheresubjectedtoheatingbydirectradiationofheatingelements.A−9)Lowtemperaturechambercapableofachievingandmaintainingthetemperaturecorrespondingtotherequiredseverityclassinanypoint,within¦2_Ctolerance.NOTE:Equivalenttestequipmentmaybesubstituted,butshallbeequalorsuperiorintermsofchar-acteristics,precisionandrepeatability.Anytestequipmentindicatedinreferences(see§”B”)shallbeaddedtotheequipmentmentionedabove.|§”B”:REFERENCES|9.01102|Qualityofsupplies.CFO|9.01102/01|Supplyinspectionrequirements.CFO|9.01103|Productqualityandconformitycertificate.CFO|0.00013|Dateofmanufacturemarking.TFO|07610|FiatAutoS.p.ASuppliercodes.TFO|07408|TrademarkforcomponentsandsparepartsforFIAT,LANCIA,ALFAROMEOandAUTOBIANCHIvehicles.TFO|7.C2017|Evaluationoftheweldingpercentagebetweenpipesanddiaphragmsofradiators,heatersandheatexchangers.TMD|50184|Requirementsfornon−metalenvironmentaltestsforpaints,enamels,adhesives,dopes,etc.TMD|50461|Crosshatchadhesiontestforinorganicandorganiccoatings.TMD|50470|Determiningtheresistancetowaterofpaints,enamels,etc.TMD|55517/01|Refrigerantforairconditioningsystems134a.TMD|7.G2175|Fasttemperaturecyclingtest.PGE|7.G2183|Determiningtheimpuritiesinsidecomponentsoffluidcirculationsystems−Wash-ingprocedures.PGE|7.R0100|Vibrationresistance−Generalrequirements.PGE|§”C”:ANNEXES|1|SpecificationDataSheet−Alltypes.PageChange9.934753PUBLISHEDBYSATIZ−NORMAZIONECONFIDENTIALTHISDOCUMENTMUSTNOTBEREPRODUCEDORCIRCULATEDTOTHETHIRDPARTIESWITHOUTPRIORWRITTENCONSENTBYFIATAUTOS.P.A.INCASEOFDISPUTETHEONLYVALIDREFERENCEISTHEORIGINALITALIANEDITION1PRODUCTQUALIFICATIONREQUIREMENTSSubjectthecomponenttothefollowingtestsandchecks,verifyingthatthetestresultscorrespondtothevalues/requirementsindicatedondesignand/orontheenclosed“SpecificationDataSheet”.1.1Testenvironment(unlessotherwisespecified)Temperature:23±5!CAtmosphericpressure:860to1060mbarRelativehumidity:45to70%1.2GENERALCHARACTERISTICS1.2.1AppearanceNodents,breakagesorotherdefectsshallbepresentonthecondensers;brazedjointsshallbeevenandcontinuous,withoutareasshowingpoorbrazemetaldeposition.Nopaintseparationorpoorlypro-tectedareaisallowedforpaintedtypes.Componentspartsinvolvedinfluidflowshallbefreefromcorrosion,oxidation,burrs,crushed/partiallyadherentchipsoranyotherelementthatduringassemblyoroperationcanbedetached.Allconnec-tionsshallbeproperlyplugged.1.2.2DimensionsandtolerancesAsperdrawing.1.2.3MarkingEachcondensershallbeclearlyandindeliblymarkedinthearea,ifany,specifiedondrawingwiththefollowing:−Suppliercode(asperStandard07610).−FIATdrawingnumber.−Dateofmanufacture(asperProcessStandardN.P.0.00013).−Trademark(asperStandard07408).−Anyotherinformationrequiredondrawing.1.2.4MaterialsAsperdrawing.Toavoidtheoccurrenceofgalvaniccorrosiondonotusesolutionsinvolvingsimulta-neoususeofcopperandaluminuminmutualcontact(e.g.coppertubeandaluminumfins)1.2.5SurfacecoatingsAsperdrawing.Ifthedrawingdoesnotspecifythetype(s)ofcoatingthisshallbeselectedinordertobeadequatefortheoperatingandliferequirementsofthecondenser.ThecharacteristicsofanyvisiblecoatingsshallcomplywiththeStandardsorProcurementSpecificationsth