德国cremer连续脱脂烧结设备资料样本

Servicemanual-Details设备维护手册-详细MIMMasterTypeMIM-8XL14-10850A/BServicemanual-Details14-10850A/BPage2Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00Contents目录BACKGROUNDFORTHISMANUAL手册背景3TARGETGROUPANDMAINTARGETOFTHISMANUAL本手册的主要目标与目标人群3SIGNSANDSYMBOLS标志和代号3ORGANIZATIONOFTHISMANUAL本手册的结构5GENERALINFORMATIONABOUTMAINTENANCE关于维护的总信息6SERVICETOOLSANDLUBRICANTS服务工具与润滑7MAINTENANCELIST维修工作列表10CHARGINGSYSTEM进料系统11INCINERATOR燃烧室14DEBINDINGLINE脱脂线15GASPANELDEBINDINGLINE脱脂线气排21SEALEDCROSSCONVEYOR气密的横向传送带22SINTERINGLINE烧结线29COOLINGSECTION冷却带32GASPANELSINTERINGLINE烧结线气排36WATERPANELSINTERINGLINE烧结线水排37CROSSCONVEYOROUTLET横向传送带出口38Servicemanual-Details14-10850A/BPage3Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00Backgroundforthismanual手册背景Targetgroupandmaintargetofthismanual本手册的主要目标与目标人群ThismanualisdirectedtooperatorsandmaintenancestaffoftheenduserandispartofthetechnicaldocumentationoftheMIM-MasterSystem.Youwillfindanoverviewaboutthenecessarystepstoperformtheregularchecksandmaintenanceissues(services).本手册指导程序人员、安装与操作人员，并作为MIM-Master系列的技术文件的一部分。用户可找到全面的关于进行常规检查与维护的操作步骤。Signsandsymbols标志和代号Inthefollowingtextyouwillfindseveralsignswithdifferentmeanings.Pleasepayattentiontomeaningofthissigns.Themeaningislistedbelow.在下文中你会发现几种有不同含义的标志。请注意这些标志，它们的意义是：!!!Advice:Advicesinthetextareshownwiththissymbol.Inthefollowingtextyouwillfindusefuladditionalinformationabouttheactions.建议：文章中的建议使用此标志。在下文中你会发现关于各动作的有用的额外信息。!Caution:Cautionmeansthataslightinjuryand/ormaterialdamagemayhappen,ifyoudonotfollowtheprecautions,whicharementioned.注意：注意意味着如果您不遵守所提到的注意事项，不轻微伤害和／或材料伤害会发生。!Warning:Warningmeansthatheavyinjuryand/ormaterialdamagemayhappen,ifyoudonotfollowtheprecautions,whicharegiven.警告：警告意味着如果您不遵守所提到的注意事项，严重伤害和／或材料伤害会发生。!Danger:Dangermeansthatheavyinjuryand/ormaterialdamagewillhappen,ifyoudonotfollowtheprecautions,whicharegiven.Servicemanual-Details14-10850A/BPage4Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00危险：危险意味着如果您不遵守所提到的注意事项，严重伤害和／或材料伤害将会发生。§Thissymbolindicatesthataviolationagainstthegiveninformationwillleadtothelossoftheguaranteeoftheequipment.此标志指示如果违反所给出信息将会导致设备担保的丧失。Servicemanual-Details14-10850A/BPage5Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00Organizationofthismanual本手册的结构Inthefirstpartofthismanualthereaderwillgetgeneralinformationaboutmaintenance,whicharenecessarytoperformaproperserviceontheequipment.Inthesecondpartamaintenancelistisgivenwhichindicatesthepointsofmaintenanceattheequipment.Withtablesthesingleservicestepsareexplained.Additionalinformationisalsoavailableinthemanualsofsuppliers.Referencesaremade.在本手册第一部分，读者将学习更多的在进行设备维护时必要的信息。在第二部分，维护项目列表指出设备需要维护的要点，并用列表说明每个步骤。补充信息也可在分供方的手册中获得。Servicemanual-Details14-10850A/BPage6Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00Generalinformationaboutmaintenance关于维护的总信息Onthefollowingpagesthenecessaryworks,whichneedtobeperformedbythemaintainingstaffaredescribed.Thischapterwillgiveyouanoverviewaboutthesingleworks,whichneedtobedone.Themaintenancebookisnotincludingthedescriptionoftheprocessparameters(supplypressure,flow),whichhavetobecheckedfrequentlyaswell,whilethefurnaceisinproduction.下文描述了维护人员应该进行的必要工作。此章节给予每项维护工作一个总介绍。维护手册不包括工艺参数(供气压力、流量)的描述，这些需要在生产时经常检查。Greasing润滑oChains链条oSprocketwheels链轮oSpurwheel齿轮oBall-bearings球轴承oBlock-bearing止推轴承oEyebolts(beamlinkages)有眼螺栓(动梁联接处)oLimitswitchandcamwheels限位形状与凸轮Oilrefill注油oGearboxes齿轮箱Adjustingworks调节工作oChaintension链条松紧oTensionoftransportationbeltdebindingline脱脂线传动张紧oTensionoftransportationbeltcoolingzone冷却带网带张紧Cleaning清洁oWaterfilters水过滤器oGasfilters(propanesupplyincinerator,oxygenanalyzers)气体过滤器(丙烷供气的燃烧器，氧探头分析仪)oSensors传感器oFlowmeters流量计oCoolingzones冷却带oPilotburners点火器oExhaustpipes排气管oSolenoidvalves电磁阀oRollsofrollertrack辊道辊子Calibrationchecks校正检查oThermocouples电偶oControllers控制器Leakagechecks泄漏检查oAcidsupplylines供酸管oWatersupplylines供水管oGassupplylines供气管oFurnacebody(serviceholes)炉体(维修孔)oSolenoidvalves电磁阀Abrasionchecks磨损检查Servicemanual-Details14-10850A/BPage7Printed:4/2/20155:05:00PMRevision:02.04.1517:05:00oEyebolts有眼螺栓oGuidelines导轨oChains链条oSprocketwheels链轮Dimensionscheck尺寸检查oMotrays钼舟Preventivereplacement预防性备件更换Servicetoolsandlubricants服务工具与润滑Performingtheserviceoftheequipmentdoesnotrequireanyspecialtools.Alistwithanextractionisgivenbelow:进行维护不需要特殊工具。Differentwrenches(10,12,13,14,15,17,19)不同尺寸的扳手Ratchetset套筒扳手Coachwrench活扳手Allenkeyset内六角扳手Pliers钳子Screwdrivers(Phillipsandslot,differentsizes)不同尺寸改锥Greasegun加油枪Flashlight手电Cleaningbrush清洁刷Cloth防护服Forthemaintainingjobsyoushouldusethefollowinglubricantsforthedifferentservices:为维护工作，用户需要以下不同用途的润滑油。Usegeneralpurposegrease(basedonlithiumorMoS2(Molykote),lowtemperatureapplications)for一般用途润滑油(锂基或琉化钼)，低温用途oChains链条oSprocketwheels链轮oBlockbearings止推轴承Usehightemperaturegrease(basedoncopper)forallpartsinsidethefurnace,suchas:高温润滑脂(铜基)用于炉内部件oBearings轴承oFaces板oChainsandchainguides链条与导轨Gearoilconcerningthespecificationsofsuppliersfor减速机润滑油按制造商要求oGearmotors减速机Ineachcase,protectiveclothingisrequestedwhenhandlingwiththeacid:如果处理酸，要求防护服：-Useprotectivehandgloves,acid-resistant-使用保护手套，防酸-Use