丰田安全卫生指导手册

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安全卫生指导手册全丰田安全卫生研究会丰田汽车安全卫生协力会目录1、一般1-1作业负责人·······················································································11-2服装································································································21-3作业标志等(依照各公司的规则)························································31-4作业场所的4S···················································································41-5用火作业··························································································51-6灭火器·····························································································61-7气焊、熔断作业·················································································71-8吊挂用具和吊挂作业···········································································81-9移动式起重机的作业···········································································91-10车辆系建筑机械作业·········································································101-11涂装作业(使用有机溶剂)································································111-12箱体内、炉内作业(硫化氢中毒、缺氧)··············································121-13打磨作业························································································131-14钻錾作业························································································142、坠落、跌落2-1一般高空作业····················································································152-2梯凳上的作业····················································································162-3马凳上的作业····················································································172-4脚手架·作业台上的作业····································································182-5梯子上的作业····················································································192-6吊式脚手架·安全网的铺开作业···························································202-7移动塔上的作业·················································································212-8起重机上以及附近的高空作业······························································222-9高空作业车上作业··············································································232-10利用叉车的高空作业·········································································242-11石棉瓦屋顶上的作业·········································································252-12开口部、坑井附近作业······································································263、被夹住3-1压力、成型机的修理检查作业······························································273-2设备的调整、试运行作业····································································283-3叉车的装卸作业·················································································293-4利用车辆等的装卸作业········································································304、触电4-1通用电气作业····················································································314-2利用电气工具机器进行的作业(包括移动式和可搬运式)··························324-3设备、工程用分电盘、配线作业···························································334-4电弧焊接作业····················································································344-5控制盘后面的检查作业········································································35注:备考栏中带※标记处是丰田汽车安全卫生协力会的规则。-1-一般1-1作业负责人全丰田厂区内作业安全须知(作业负责人的任务)A、总括1.作业负责人要一直佩戴所规定的袖章2.作业负责人离开现场时,要指定代理人员,交待必要的事项,并交出袖章。3.接受有关部门关于安全方面的指示,直至作业开始的前一天。4.本人要一直努力进行钻研,提高安全知识水平,并致力于能够预测作业中发生的危险。B、入门前1.掌握所有作业人员的资格取得情况,绝对不让无资格的人员进行作业。2.确认作业中需要的保护工具类(安全帽、安全带、口罩、眼镜等)已经进行了准备和保养。作业负责人作业要点备注1能够直接对施工现场进行监督指导2作业负责人离开现场时,要选任备选的backup人员代理人员也是接受“作业负责人证”交接的人员。3作业负责人要佩带袖章4作业负责人要携带“作业负责人证”在[作业负责人证]上,要有职务负责培训结业的记载。5作业负责人要携带电气检查器※丰田汽车安全卫生协力协会独特的规则(下同)6对工程现场进行事先调查,把作业方法、作业步骤、施工方法决定下来后再着手作业。7对带进来的机器、保护工具,事前要充分进行检查和保养8在作业过程中,确实进行指挥、监督和指示。9掌握作业人员的经验情况、能力、资格、健康状况等,合理地安排作业人员。10在作业开始之前,召开KY会议,遵守决定下来的事项,还要进行确认和跟催。作到让当天的全体作业人员理解并签名。111213141516-2-一般1-2PPE要求表不同用途的保护帽(安全帽)的种类(参看帽子里面的检验证)种类用途(A)用于防止飞来物、落下物只适用于地面上的作业(禁止在高空作业使用)(B)用于防止坠落引起的危险高空作业2m以上(A•B)兼有上述AB的性能地面作业+高空作业(A•E)用于防止飞来物、落下物和触电引起的危险地面作业+电气作业(禁止高空作业使用)(A•B•E)用来防止飞来物、落下物、坠落和触电地面作业+高空作业+电气作业在本手册中将保护帽(安卫法)表述为安全帽。作业要点备注1戴与用途相符的帽子2在安全帽上表示出公司名称(原则上是总承包公司)3安全帽上的绳带要系紧4要穿着适合作业的服装不能赤身、穿运动背心、短裤、拖鞋等5穿戴适合作业的安全鞋和手套跳动作业允许在地下平地上进行6作业过程中,不要带有可能被物体挂住或被机械卷入的物件7定期检查穿戴上是否有破损、裂开、开缝在合适的期间内要更换穿戴8袖口和裤脚要系紧9工作服上的破损和裂开要修补好10工作服要经常进行清洗1112131415161718-3-一般1-3作业标志等(依照各公司的规则)工程管理板安全的作业是作业的开始工程看板今天的作业(作业指示、KYM等)作业人员名单资格人员一览表工程通知书客户许可证公司名称(电话)在工程管理板中使用的文件公开文件内部保管文件①工程看板②工程通知书③烟火、设备、道路通知书④KYM记录薄(健康、署名)⑤作业指示书(总承包方、客户发行)⑥作业人员一览表①工程计划表(日程表)②作业步骤书(安全须知)③作业开始检查表(电动工具、机械等)④紧急联络表⑤其他各公司规定的文件等工程名称作业管理部门名称经办人先生TEL期限年月日年月日总承包公司名称TEL工程负责人施工公司名称TEL作业负责人作业要点备注1要讲工程管理板放在作业场所容易看到的地方2在工程管理板的插袋中装入规定的文件安全须知、作业步骤书、工程看板、工程通知书、用火许可证、安全会议的实施记录、检查确认清单、资格人员一览表3在工程管理表中填写指定的项目今天的行动目标、公司名称4作业开始前的安全会议的实施记录、健康确认、工程看板等,各项目要填写全面,由全体作业人员进行确认。每天以及作业场所发生变化时56789101112131415161718-4-一般1-4作业场所的5S噼喀噼喀噼喀作业要点备注1对材料等进行整理整顿。分开后放到规定的场所2对材料等的放置地点、放置方法、堆积方法等进行确认(防止产生坍塌、倒塌的危险)高度是底边上短边的3倍3确保通道阶梯、通路、出入口、紧急出口4灭火设备和急救设备的前面不要放置物品5对作业场所进行清扫(不要到处是垃圾和碎屑)6规定出吸烟场所,并准备好烟头盒里面加好水7把作业剩余的材料收回8910111213141516171819-5-一般1-5用火作业严禁烟火灭火器工业正在进行高空作业水作业要点备注1要在工程管理板上表示出用火许可证2清除附近可燃物(棉丝、锯末、淤泥、铁粉等)3对附近的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