LiteguideControllerModelAE1000Operator'sManualQJ2802.0-ELITEGUIDECONTROLLERAE1000REMOTELOCALENDEND0WARNINGBeforeusingthemachine,readthismanualthoroughlysothatyouwillknowhowtoinstall,adjust,operateandmaintainthemachinecorrectlyandsafely.WARNINGKeephismanualinaconvenientlocationforeasyreference.Donotmisplacethismanual.2009.2©2009NirecoCorporationAllrightsreserved.Kyobashioffice2FAsakoKyobashiBldg.,6-13,Kyobashi,1-chome,Chuo-ku,Tokyo,Japan,104-0031Tel+81-3-3562-2201Fax+81-3-3564-4316LiteguideControllerModelAE1000Operator'sManualManualNo.QJ2802.0-EFebruary20091.AboutthisManual....................................................................................................11.1SafetyConsiderations...............................................................................21.2ExemptionItems......................................................................................22.NamesandFunctionsofComponentParts..............................................................32.1FrontPanelComponentLabels.................................................................32.2FrontPanelComponents..........................................................................43.Operation.................................................................................................................93.1BasicFlowofOperations..........................................................................93.2WhenAdjustingtheGain.......................................................................103.3TheShiftFunction..................................................................................113.4Autobalance.............................................................................................123.5PolarityInversionKey(LH8B)................................................................154.Appendix.................................................................................................................174.1I/ODisplayDetails.................................................................................174.2SwitchPanel............................................................................................194.3MainBoard.............................................................................................204.4TerminalBlock........................................................................................22AnnotationsandotherimportantadditionalinformationaremarkedusingNote:thoroughoutthismanualContentsContentsContentsAboutthisManualThisisanoperatingmanualforsafelyandcorrectlyimplementinganyofthecontrolsbelowusingasystemconsistingofthefield-testedAE1000,varioussensorsandanelectricactuator(plusotherrelatedequipment).Thissectionislimitedtoexplainingtheoperatingmode.Foranexplanationofthesettingsmode(i.e.,themodeformodifyingparametersorcarryingoutconfirmation)andotherdetails,pleaserefertotheAE1000InstructionManual(QJ2801.*-E).ControlTypes(excludingoptions)EPC(EdgePositionControl)EPCisusedtopreventtheacross-the-widthpositionfrommovingoutofalignmentbymonitoringoneedgeofaweb*(theedgeposition)bysensor.CPC(CenterPositionControl)CPCisusedtoensurethatawebpassesthroughamachinecenterbymonitoringbothedgesofthewebwithtwosensorsandalwaysensuringthattheoutputofthetwosensorsisthesame.LFC(LineFollowerControl)LFCisusedtopreventtheacross-the-widthpositionfrommovingoutofalignmentbymonitoringawebcontroltarget(i.e.,aprintingline,printingedge,etc.).Note:Webreferstoanysheet-shapedproduct,includingpaper,filmandmetalsheetingthatpassesthroughaprintingorprocessingline.1.1SafetyConsiderationsThefollowingsymbolsareusedthroughoutthismanualtoalertresponsiblepersonneltotheexistenceofsituationsthatcouldconceivablycauseinjurytotheoperatorordamagetotheequipment.Definitionsofalertsymbols1.2ExemptionItems1.WhenanysoftwareisinstalledordeletedontheLiteguideControllerAE1000onthecustomerside,weshallnotwarrantthemachineoperation.2.IfthecustomerdoesnotusecomponentpartsspecifiedbyNIRECO,weshallnotwarrantthemachineoperation.Notifiestheoperatorofdangersduringoperation.Notifiestheoperatorofactionswhichareprohibitedduringoperation.Recommendscorrectproceduresregardingtheoperationofmachinery.WARNINGFailuretoobservethiswarningcouldresultinseriousorfatalinjuryFailuretoobservethiswarningcouldresultinslightorgreaterinjuryand/ordamagetoorfailureofthemachineCAUTIONDonotusethismanualwhenfirstpoweringuptheAE1000.PleasereaditafterproperlycompletingtheinitialsetupandatrialoperationafterreferringtotheAE1000InstructionManual(QJ2801.*-E)thatcamewiththeproduct.CAUTION1.AboutthisManual2.1FrontPanelComponentLabelsFigures2.1and2.2showthelabelsforthefrontpanelcomponents.TheESCkeyandSETkeyinFigure2.2arenotusedinoperatingmode.NamesandFunctionsofComponentPartsFig2.1FrontPanelComponents(WhenClosed)2.2FrontPanelComponentsOperatingmodescreens(LCD)Intheoperatingmode,itemsrequiredformonitoringandmaintenanceareshownonsixscreensfromP1toP6.P1isdisplayedwhenthepoweristurnedon.Thescreencanbechangedusingtheup/down()keys.2.NamesandFunctionsofComponentPartsLITEGUIDECONTROLLERAE1000REMOTEL