MultiLayer-NumberofLayersBlankDelphiLocationPartNumberProgramLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAWLAW28093124128093125280938802809388228093878280929652809298300000000000000000000000000000000000000000000000000000000000000000000000000Other其他ProcessContributingtotheDefectProcessContributingtotheDefectProcessContributingtotheDefectPeelingscrapsofrubber自拆Warehouspreparationdeliverygoods倉庫準備交貨InspectionbyOQC出貨檢驗Delivery送貨Package包裝100%inspectionbyPQC全檢L=LinePull(LP)行駛路線A=AssemblyPlantReturns(APR)供應商的回覆W=Warranty(WAR)擔保MaterialIncoming進料PartDefectDataMaterialStorage材料儲存Finishedgoodsstorage產品完好儲藏Molding-Fixcarbonpill高溫成型In-processInspectionbyIPQC制程巡驗PostCureinoven在烤箱內修正不良SampleInspectionbyIPQC制程抽檢DelphiSuzhouTotalSpeedTechProcessFTQ(ppm)DELPHISuzhouCheryThefinalinspectionbyFQC最終檢驗Molding-Slipmaterialmeasurementviabalance成型用天平秤料OvenSetup-Parameter烤箱參數MaterialTransferforPreparation材料運輸措施MixingMaterialviaMixingmachine混煉MoldingToolingPreparation成型模具的準備MaterialCureInair膠體晾置TheFirstSampleInspectionbyIPQC首件檢驗CuttingMateriatoSlip切片MoldingMachineSetup:Parameter&FixtureorJig成型机设置:参数及夹具或夹15894653241042020/5/14QAMetrixformatFTQIMPROVEMENTPROCESS-STEPDOWNCHART改進過程如下圖66Noactionsitemsassignedforthismonth本月未指定目標Apr-08Feb-08Jan-0811Mar-08MoldingActionitemtargetdatesnotmet目標未按時完成Level1Level2Level1Actionitemtargetdatesmet改進目標按時完成ActionItemListColorCode:行動項目顏色Level2ActualActual實際StartMonthStatus開始第一個月(monthlyaverage)Ave.每月平均TargetFeb-07Jun-13CurrentMonthStatus目前每月狀況(permonth)每月Jul-13ActualKickoffDateTargetActualTargetActualTargetActualAug-13Sep-13TargetOct-13Nov-13SupplierContactNamePhoneNumberPhoneNumberDelphiSQChampionNamePhoneNumber(numberofopen)DelphiSinglePointSQEPeelingPhoneNumberNameNumberofDefects(permonth)每月缺點數FTQ-Molding成型工序直通率(permonth)(numbernewinitiated)MetricCYTDCS11Nov-07Dec-071SupplierDUNs#MetricSupplierNamePPMTarget目標(monthlyaverage)(monthlyaverage)66SystemicActionItemCategoryPPM111(permonth)(monthlyaverage)FTQ-Peeling自拆6NameDelphiPurchasingContact1Dec-13ActualTarget1Jun-0866May-0861589465324104SummaryPage2of4MeasurableName:FTQImprovementPlanSection:MoldingS/no123456何勇ImprovementPlan改進計劃Comments備注In-ChargeItems項目98.50%Target目標90.00%91.00%92.00%93.00%94.00%95.00%96.00%97.00%98.00%99.00%100.00%FTQ(%)0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%100.00%Goal:Toachieve98.50%MeasurableName:FTQImprovementPlanSection:PeelingS/no1299.50%ImprovementPlanCommentsIn-ChargeItemsTarget100.00%98.12%98.50%98.23%98.46%98.45%98.26%98.47%90.00%91.00%92.00%93.00%94.00%95.00%96.00%97.00%98.00%99.00%100.00%1FTQ(%)82.00%18.00%0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%100.00%Goal:Toachieve99.50%