DX100维护要领书-E.1

YASKAWAYASKAWAMANUALNO.RE-CHO-A1081DX100MAINTENANCEMANUALUponreceiptoftheproductandpriortoinitialoperation,readtheseinstructionsthoroughly,andretainforfuturereference.MOTOMANINSTRUCTIONSMOTOMAN-INSTRUCTIONSDX100INSTRUCTIONSDX100OPERATOR’SMANUALDX100MAINTENANCEMANUALTheDX100operator’smanualsabovecorrespondtospecificusage.Besuretousetheappropriatemanual.DX100iiMANDATORY•ThismanualexplainsmaintenanceproceduresoftheDX100system.ReadthismanualcarefullyandbesuretounderstanditscontentsbeforehandlingtheDX100.•GeneralitemsrelatedtosafetyarelistedinSection1:SafetyoftheDX100INSTRUCTIONS.Toensurecorrectandsafeoperation,carefullyreadtheDX100Instructionsbeforereadingthismanual.CAUTION•Somedrawingsinthismanualareshownwiththeprotectivecoversorshieldsremovedforclarity.Besureallcoversandshieldsarereplacedbeforeoperatingthisproduct.•Thedrawingsandphotosinthismanualarerepresentativeexamplesanddifferencesmayexistbetweenthemandthedeliveredproduct.•YASKAWAmaymodifythismodelwithoutnoticewhennecessaryduetoproductimprovements,modifications,orchangesinspecifications.Ifsuchmodificationismade,themanualnumberwillalsoberevised.•Ifyourcopyofthemanualisdamagedorlost,contactaYASKAWArepresentativetoorderanewcopy.Therepresentativesarelistedonthebackcover.Besuretotelltherepresentativethemanualnumberlistedonthefrontcover.•YASKAWAisnotresponsibleforincidentsarisingfromunauthorizedmodificationofitsproducts.Unauthorizedmodificationvoidsyourproduct’swarranty.DX100iiiNotesforSafeOperationReadthismanualcarefullybeforemaintenanceorinspectionoftheDX100.Inthismanual,theNotesforSafeOperationareclassifiedas“WARNING,”“CAUTION,”“MANDATORY,”or”PROHIBITED.”Evenitemsdescribedas“CAUTION”mayresultinaseriousacci-dentinsomesituations.Atanyrate,besuretofollowtheseimpor-tantitems.WARNINGIndicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjurytopersonnel.CAUTIONIndicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjurytopersonnelanddamagetoequipment.Itmayalsobeusedtoalertagainstunsafepractices.MANDATORYAlwaysbesuretofollowexplicitlytheitemslistedunderthisheading.PROHIBITEDMustneverbeperformed.NOTEToensuresafeandefficientoperationatalltimes,besuretofollowallinstructions,evenifnotdesignatedas“CAU-TION”and“WARNING.”DX100ivWARNING•Beforeoperatingthemanipulator,checkthatservopoweristurnedoffwhentheemergencystopbuttonsonthefrontdooroftheDX100andprogramingpendantarepressed.Whentheservopoweristurnedoff,theSERVOONLEDontheprogramingpendantisturnedoff.Injuryordamagetomachinerymayresultiftheemergencystopcircuitcannotstopthemanipulatorduringanemergency.Themanipulatorshouldnotbeusediftheemergencystopbuttonsdonotfunction.Fig.:EmergencyStopButton•Oncetheemergencystopbuttonisreleased,clearthecellofallitemswhichcouldinterferewiththeoperationofthemanipulator.ThenturntheservopowerON.Injurymayresultfromunintentionalorunexpectedmanipulatormotion.Fig.:ReleaseofEMTURN•ObservethefollowingprecautionswhenperformingteachingoperationswithintheP-pointmaximumenvelopeofthemanipulator:–Viewthemanipulatorfromthefrontwheneverpossible.–Alwaysfollowthepredeterminedoperatingprocedure.–Ensurethatyouhaveasafeplacetoretreatincaseofemergency.Improperorunintendedmanipulatoroperationmayresultininjury.•ConfirmthatnopersonispresentintheP-pointmaximumenvelopeofthemanipulatorandthatyouareinasafelocationbefore:–TurningonthepowerfortheDX100.–Movingthemanipulatorwiththeprogrammingpendant.–Runningthesysteminthecheckmode.–Performingautomaticoperations.Injurymayresultifanyoneenterstheworkingenvelopeofthemanipulatorduringoperation.Alwayspressanemergencystopbuttonimmediatelyifthereareproblems.TheemergencystopbuttonislocatedontherightofthefrontdooroftheDX100andprogramingpendant.DX100vDefinitionofTermsUsedOfteninThisManualTheMOTOMANmanipulatoristheYASKAWAindustrialrobotproduct.TheMOTOMANusuallyconsistsofthecontroller,theprogrammingpendant,andsupplycables.Inthismanual,theequipmentisdesignatedasfollows.CAUTION•Performthefollowinginspectionprocedurespriortoconductingmanipulatorteaching.Ifproblemsarefound,repairthemimmediately,andbesurethatallothernecessaryprocessinghasbeenperformed.-Checkforproblemsinmanipulatormovement.-Checkfordamagetoinsulationandsheathingofexternalwires.•AlwaysreturntheprogrammingpendanttothehookontheDX100cabinetafteruse.TheprogrammingpendantcanbedamagedifitisleftintheP-pointmaximumenvelopeofthemanipulator,onthefloor,ornearfixtures.•ReadandunderstandtheExplanationofWarningLabelsintheDX100Instructionsbeforeoperatingthemanipulator.EquipmentManualDesignationDX100ControllerDX100DX100ProgrammingPendantProgrammingPendantCablebetweenthemanipulatorandthecontrollerManipulatorcableDX100viDescriptionsoftheprogrammingpendantkeys,buttons,anddisplaysareshownasfollows:DescriptionoftheOperationProcedureIntheexplanationoftheoperationprocedure,theexpressionSelect•••meansthatthecursorismovedtotheobjectitemandtheSELECTkeyispressed,orthattheitemisdirectlyselectedbytouchingthescreen.EquipmentManualDesignationProgrammingPendantCharacterKeysThekeyswhichhavecharac