VDI-VDE-标准仪器验收标准

RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage1of11VDI/VDE2612Guidelines(Summary)CategoryParameterNomValueToleranceBottomCenterTIRRunout01.75uAlignment-TailstockShortBar01.5uLongBar01.5u/200mmAlignmentAxisZ-Axis(SidetoSide)01.5u/200mmZ-Axis(FronttoBack)03u/200mmX-Axis(X-YSquarenessCheck)03u/150mmZ-Axis(X-ZSquarenessCheck)03u/150mmY-Axis(Y-ZSquarenessCheck)03u/150mmInvoluteMasterInv.Slope–fhαSeeCertificate±1ufromcertvalueLeadMasterSpur–fhβSeeCertificate±1ufromcertvalueRightHelix–fhβSeeCertificate±1.5ufromcertvalueLeftHelix–fhβSeeCertificate±1.5ufromcertvalueSPCRepeatibilityIndexLeft0.5u–6Sigma1u–6SigmaIndexRight0.5u–6Sigma1u–6SigmaLeadLeft0.5u–6Sigma1u–6SigmaLeadRight0.5u–6Sigma1u–6SigmaInvolueLeft0.5u–6Sigma1u–6SigmaInvolueRight0.5u–6Sigma1u–6SigmaRunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage2of11MachineAlignmenttoVDI/VDE2612GuidelinesNameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredBottomCenterPositiontheprobewiththeprobetipcenteredonthefrontofthebottomcenter,5mm(1/4in)belowthebottomcentertipwiththemeterdisplayingzero.EccentricityofBottomCenterLessthan0.00175mmMeasured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage3of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignment-TailstockTopCenter(ShortBar)TopCentertoRotaryaxisspindlealignment(A4)usingmechanicalindicator.WithShortBar.EccentricityofTopcenterwithshortbar.Lessthan0.0015mm.Measured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage4of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignment-TailstockTopCenter(LongBar)TopCentertoRotaryaxisspindlealignment(A4)usingmechanicalindicator.WithLongBar.EccentricityofTopcenterwithlongbar.Lessthan0.0015mmover200mm.Measured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage5of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignmentAxisZAxis(fronttoback)Deviationinparallelisminthebetween-centersaxisdatumtotheverticalguide(Zaxis)inthedirectionofprobemovement,sometimescalledfront-to-back.Over200mmtravelofZaxisalongany200mmsectionofZaxisLessthan0.0015mmOver200mm.Measured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage6of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignmentAxisZAxis(side-to-side)Deviationinparallelisminthebetween-centersaxisdatumtotheverticalguide(Zaxis)rectangularmovementofprobesometimescalledside-to-side.Over200mmtravelofZaxisalongany200mmsectionofZaxisLessthan0.003mmOver200mmMeasured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage7of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignmentAxisX-YquarenessCheckStep1:AlignthissidewithYaxisbyrotatingtherotaryaxispositionuntilthisbarsideisparalleltotheYaxis.Step2:Rotatethetable90oclockwise.TotalslopedeviationLessthan0.003mmper150mm(6in)oftravel.Measured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage8of11Step3:Rotatemountingofprobe90oandjogaxissothattheprobeisdeflectingonthissideofthebar.RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage9of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignmentAxisX-ZquarenessCheckStep1MountthealignmentbartothetabletopparalleltotheXaxiswiththeprobedeviationdeflectingvertically.Step2JogtheXaxismovingtheprobeacrossthetopofthebarobservingthetotalslopedeviation.TotalslopedeviationLessthan0.003mmper150mm(6in)oftravelMeasured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage10of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredAlignmentAxisY-ZquarenessCheckStep1MountthealignmentbartothetabletopparalleltotheYaxis,withtheprobedeviationdeflectingvertically.Step2JogtheYaxismovingtheprobeacrossthetopofthebarobservingthetotalslopedeviation.TotalslopedeviationLessthan0.003mmper150mm(6in)oftravelMeasured:RunoffGearInspectionSystemCustomer:SigmaTemperature:Serial#:SO#:ServiceEng:Date:SigmaMachineAlignmentandRunOffProcedureDocumentationPage11of11NameDescriptionandDrawingEccentricityofVDI/VDE2612MeasuredInvoluteMasterInv.Slope–fhαCertificate:Measured:LeadMasterSpur–fhβCertificate:Measured:RightHelix–fhβCertificate:Measured:LeftHelix–fhβCertificate:Measured:SPCRepeatibilityIndexLeft1u–6SigmaMeasured:IndexRight1u–6SigmaMeasured:LeadLeft1u–6SigmaMeasured:LeadRight