Lesson 23 The Hydraulic System and Equipment

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动力工程系PowerEngineeringDepartmentWuhanInstituteofShipbuildingTechnologyPowerEngineeringDepartmentLuobin动力工程系PowerEngineeringDepartmentLesson23TheHydraulicSystemandEquipment第23课液压系统和液压设备动力工程系PowerEngineeringDepartmentHydraulicsystems液压系统动力工程系PowerEngineeringDepartment•Hydraulicsystemsaremadeupof(由…组成)anoiltank,pumps,controlvalve,hydraulicmotorandpipework(管路).•液压系统由油箱、油泵、控制阀、液压马达和回路构成。•Theoiltankandpumparecommonto(为…公用)allequipmentactingasacentralpumpingunit.•油箱和油泵作为中央泵组,为所有设备公用。动力工程系PowerEngineeringDepartment•Threedifferentbasiccircuitsareused,employingeitherlowormediumpressureoilsupplies.•三种基本的回路被使用时,都可以采用低压供油或者中压供油。动力工程系PowerEngineeringDepartment•Theopenloopcircuittakesoilfromthetankandpumpsitthroughacontrolvalveintothehydraulicmotor.•开环回路从油箱吸油,并且经过控制阀将油泵送到液压马达。•Theexhaustoilreturnstothetankandinneutral(中位)theoilbypassesthehydraulicmotor.•排油回到油箱,并且在中位时,油液旁通经过液压马达。动力工程系PowerEngineeringDepartment•Thelivelinecircuitmaintainsahighpressurefromwhichthecontrolvalvedrawspressurizedoil(受压的油)tothehydraulicmotorasandwhenrequired.•流通的液压回路保持高压,在需要的情况下,控制阀将受压的油吸送至液压马达。•Theclosedloopcircuithastheexhaustoilreturnedtothepumpsuction.•闭环回路将排油送回到泵的吸入口。动力工程系PowerEngineeringDepartment•Thepumpisofthevariabledeliverytype(变量输送式,可变容积式),providingmaximumflexibilityinoilsupplytotheequipment.•油泵是变量输送式,使得向设备供油有极大的灵活性。•Lowpressuresystemsusetheopenloopcircuitandaresimpleindesignaswellasreliable.•低压系统多采用开环回路,并且设计简单,工作可靠。动力工程系PowerEngineeringDepartment•Theequipmentishoweverlarge,inefficientinoperationandoverheatsafterprolonged(长时间的)use.•然而,设备体积大,运行效率低,长时间运行会过热。动力工程系PowerEngineeringDepartment•Mediumpressuresystemsarefavored(支持,有利于)formarineapplicationsusingeithertheopenorclosedcircuit.•无论是开环回路还是闭环回路,在船用装置中采用中压系统都是最适合的。•Smallerinstallationsareoftheopenloopcircuittype.•小型装置采用开环回路型。动力工程系PowerEngineeringDepartment•Manyreasonscanbesuggested(提出)fortheuseofhydraulicsystems•使用液压系统有许多值得提及的原因•Marineengineering:•轮机工程方面:动力工程系PowerEngineeringDepartment•(a)Aconvenient(便利的)methodoftransferringpoweroverrelativelylongdistancesfrom,say,acentralpumproom(中央泵舱)toremoteoperatingsitesintheship;wherenecessary,completelocalcontrol(机旁控制)ofoperationscanbeachieved;•(a)当进行相对距离较长,比如说从船上的中央泵舱到远距离操作点的功率传递时,(液压传动)是一种便利的方法;当必要时可以实现完全的机旁控制操作。动力工程系PowerEngineeringDepartment•(b)Fullyvariablespeedcontrolofbothlinearandrotarymotion(回转运动),withgood“inching(微调)”capabilityandsmooth(平稳的)takeupofload;inallcasespoweriscontinuouslytransmittedwhilstspeedchangestakeplace;•(b)在线性运动和转动上,(液压传动)均可实现完全变速控制(无级变速),且具有良好的微调性能和平稳的承载能力,在任何变速情况下都可以连续地传递功率。动力工程系PowerEngineeringDepartment•(c)Highstaticforcesortorquescanbeachievedandmaintainedindefinitely(无限期地);•(c)很高的静态力或转矩可以实现并长时间保持。动力工程系PowerEngineeringDepartment•(d)Completesafetyandreliabilityisassuredunderthemostdifficultenvironmentalconditions;overloadconditionsaresafeguarded(n.安全装置;vt.保证,预防)byusingareliefvalve(释放阀,安全阀)tolimitmaximumoutputtorquesorforces;•(d)在最复杂的环境条件下,可以保证安全性和可靠性;通过使用释放阀限制了最大输出转矩或力,防止了超载。动力工程系PowerEngineeringDepartment•(e)Significantcostsavingscanbeshownoveralternativesolutions(可选择的解决方案)formanyrequirements,inpracticalterms(实际上),fourmaincategoriesofequipmentcanbedefinedinordertoachievethispowertransmission:•(e)为满足一些需要,大量的成本节约能体现在可选择的解决方案中,实际上,可以规定4种实现(液压)传动所需的主要设备:动力工程系PowerEngineeringDepartment•(1)Thehydraulicpumptoconvertmechanicalintohydraulicenergy;•(1)将机械能转变为液压能的液压泵;•(2)Valvestoallowthishydraulicenergytobecontrolled;•(2)能控制液压能的阀件;动力工程系PowerEngineeringDepartment•(3)Hydrauliccylinderstoconvertthehydraulicenergyintolinearforce(线性力)andmotion(semi-rotaryactuators(执行机构)achievepartrotation);•(3)将液压能转变为线性力和线性运动(半回转执行机构可实现部分回转运动)的液压缸;•(4)Hydraulicmotorstoconvertthehydraulicenergyintocontinuousrotarymotion.•(4)将液压能转变为连续回转运动的液压马达。动力工程系PowerEngineeringDepartment•Althoughsystemsaredesignedtosuitparticularapplications,basiccircuitscanbeidentified(identify,确定,识别)whichillustratethemainprinciplesandalternativetypes.•虽然系统的设计适用于特定的装置,然而还是可以确定说明主要原理和其他可选形式的基本回路。动力工程系PowerEngineeringDepartmentAxialpistonpumpsandmotors轴向柱塞泵和轴向柱塞马达动力工程系PowerEngineeringDepartment•Anumberofbasictypesofpistonequipmentareavailable.•多种基本类型的柱塞设备可供使用。动力工程系PowerEngineeringDepartment•Inallcases,thepumpingactionisachievedwithreciprocatingpistonsandinthemajorityofdesignsvariableoutputflow(可变输出流量)capacityisreadilyobtained-themethoddependinguponthedetailedgeometry(几何形状)ofthemachine.•在所有的情况下,泵吸作用是通过活塞的往复运动实现的,在大多数的设计中可轻易地实现可变输出流量的性能,该方式依赖于机器的具体几何形状。动力工程系PowerEngineeringDepartment•Thesimplestdesignisusuallydescribedastheswashplate(旋转斜盘)typeandtheconcept(原理)isillustratedinFig.23-1.•最简单的形式通常被称作旋转斜盘式,其原理如图23-1所示。动力工程系PowerEngineeringDepartmentPump/MotorbodyInletandoutletportsSwashplateangleSwashplateDriveshaftRotororcylinderbarrelpistonsBasicgeometryofaxialpump/motor动力工程系PowerEngineeringDepartment•Multiplepistonsarepositionedaxiallyinarotor,whichisconnectedtotheprimemoverviathedriveshaft.•多个柱塞轴向布置在转子内,转子通过驱动轴与原动机相连。•Astherotorrevolves,thecylindersfollowthepathofthekidney-shaped(肾形的)inletport.•当转子转动时,柱塞缸沿肾形进油口运动。动力工程系PowerEngineeringDepartment•Theangleoftheswashplatecausesthepistonstom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