发动机排气门瞬态温度场数值模拟分析

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200910doi:10.3969/j.issn.1673-3142.2009.10.008,,(,442000):,,。,,。:,,;;,。:;;;:U464.134:B:1673-3142(2009)10-0030-04TransientThermal-fieldNumericalAnalysisofTheEngineExhaustValveLINFeng-gong,LinHua,ChengYong-qiang(DepartmentofVehicleEngineering,ShiyanTechnicalInstitute,Shiyan442000,China)Abstract:Internalcombustionenginesproduceexhaustgasesatextremelyhightemperaturesandpressureswhenit'soperating,asthesehotgasesthroughtheexhaustvalve,temperaturesofthevalveassemblywillbeincreased.Atransientthermalcouplingmodelofcertaininternalcombustionengineexhaustvalvetrainwasbuilt,transientthermal-fielddistributionofthevalvewassimulated,andtheeffectofthethermalconductivitytothethermal-fieldwasdiscussed.Thecalculationresultsshowthatthetemperatureofthevalveconechangesperiodically,leadingtothermalstresschangesperiodically,whichisthemainreasonofthevalveconepitcorrosion;theoperatingtemperatureofthevalvecanbereducedbyusingthehigherthermalconductivitymaterials;atthesametime,3-DFEMprovidesagoodtheoreticalbasisintheprocessofthedesignandimprovementforthepartsofICE.Keywords:engine;exhaustvalve;thermal-field;finiteelementAGRICULTURALEQUIPMENT&VEHICLEENGINEERING200910(219)No.102009(Totally219):2009-07-07:(1982-),,,,:。,,[1]。,,。、,、。、,,,、。,,、。,、,,,,。,,,。,,,。ANSYSAPDL,,。11.1[5]:坠T坠τ=kρc坠2T坠x2+坠2T坠y2+坠2T坠z222(1):Tτ=0=f(x,y,z)(2):坠T坠τw=-αk(Tw-Tf)(3)30··20091011/4T———;τ———;k———;ρ———;c———;α———。1.2,,。,,,Sol-id70,1/4,1,10319,8200。,,。,;。q=TCC(Tt-Tc),,TCC,Tt,Tc。1.3,。,,,,。(1)αgmTgr,pTgαg,23。[6]:αg=1709.2D-0.2Tg-0.53p0.8{Cm+b[p-pa(VaV)1.36]}0.8(4)D———;Tg———;p———;Cm———;pa、Va———、;b=4.520-0.349(pmax);V———。αgmTgr:αgm=1τ0τ00乙αgdτ(5)Tgr=(αgTg)mαgm=1τ0τ00乙αgTgdτ1τ0τ00乙αgdτ=τ00乙αgTgdττ00乙αgdτ(6)(4)-(6)23αgmTgr387.34W/(m2·K)1422K。(2)αeTe,。,αeTe。1073K。αe,[7,8]:Nu=αeDKe=0.18(Re)0.62(7)Re=ρeVeDμ(8)D———;Ke———;Ve———;ρe———;μ———。(7)(8)Ke、ρeμ1073Kαe300W/(m2·K)。1:2(p-φ)(0.1MPa)6050403020100090180270360450540630720/°3090180270360450540630720/°300025002000150010005000(W/m2K)(K):31··2009101.4:21-4N,,[4]:ρ=7900kg/m3,C=460J/kg℃,K=14.5W/m℃,坠=13.6×10-6/℃,λ=0.3,E=210GPa,G=81GPa。1.5,298K。,。,,。239°,,121°,。,:。:t1=[360(I-1)+239]/6M(9)t2=[360(I-1)+239+121]/6M(10)M,4000r/min,I,t1,t2。,0。298K,;,,。4。5、67。41KW/(m2·K)KW/(m2·K)S11422387.341422387.34S21422387.341073320S357350001073320S4473121073320S5373170373170S632330003233000S73031230312S1S2S3S4S5S6S7512345/K10409608808007206405604804003202400153045607590105120135150/s12345612345/K10409608808007206405604804003202407575.0675.1275.1875.2475.375.0375.0975.1575.2175.27/s78K=40W/m·K,12345/K10409608808007206405604804003202400153045607590105120135150/s123459K=40W/m·K,32··2009101.6、,40W/m·K,89。25,1、2、3、45、、、()。5,(1、2、3),,(4、5)。90s,150s,5000/。,。,。6(2),,,,。,,,。,,。7,,,959.774K,351K,。,,,,,;,,,。:,,,。8957,,K=40W/m·K,130s,43℃,,,。3(1),,,,,。(2)。,,()。(3),、,。[1],,.[J].,2005,26(4).[2].[D].:,2005.[3].[D].:,2006.[4],,.[J].,2004,(6).[5],.[M].:,1998.[6],.[M].:,1997.[7]R.PrasadandN.K.Samria,HeatTransferandStressFieldsintheInletandExhaustValvesofaSemi-adiabaticDieselEngine,Comput.Struct.,vol.34,no.5,pp.765-777,1990.[8]R.PrasadandN.K.Samria,TransientHeatTransferStudiesonaDieselEngineValve,Int.J.Mech.Sci.,vol.33,no.3,pp.179-195,1991.:33··

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