模具出厂检验报告

Customer(客户)ProjectName(项目名称)PartName(产品名)PartNo.(产品编号)YesNoCommentsYesNoCommentsYesNoCommentsYesNoCommentsA.MoldBase模胚1.Moldbasestandardmeettoolingspecsheet模胚标准符合模具规格表10.Moldlabelmountedonmold模具铭牌已安装11.Insulatingplatemounted绝热板是否安装2.Moldcomponentstandardmeettoolingspecsheet配件标准符合模具规格表3.TOPshownonthemold模具顶面有TOP标示管理室有限公司ToolingEvaluationandAprrovalReport出厂检验报告ToolShop(工厂)MoldNo.(模具编号)4.Eyeboltholesareinpropersizeandlocationspecified吊模孔符合指定的规格和数量5.Partinglinelockedsufficientlytopreventslippageanddeflectionofcavities分模面之锁定能很好防止内模滑动和偏移6.Moldtobeeasilyassembled/disassembled模具拆装方便7.Cavitiesareabovepartinglinemin0.2mm内模高出分模面最少0.2mm8.Nosharpedgesandnodamageonallplates所有模板无锐边和损伤9.Rustonallmoldplateshasbeencleaned所有模板表面锈迹已清除18.Moldfeettoprotectthemold是否有保护模脚.19.Returnpinsareequallength回针等高B.CavityandCore内模。1.Surfacefinish(polish,texture,EDM,etc.)meettherequiremnetsforthepart表面光洁度符合产品要求14.Stoppinsaresufficientandallchamfered垃圾钉数量足够,且已倒角15.Sufficientsupportingpillar撑头数量足够4.Hotrunnereasyandsafetoassemble/disasemble热流道拆装方便,安全5.WirepocketprovidedwithadequateRadii布线槽有足够的圆角C.Hotrunner(热流道)1.Hotrunnerbrandandmodeltypearecorrect正确的热流道牌子和型号12.Prybarslotsneeded撬模槽已做13.Cyclecountermounted计数器已安装6.Shut-offsurfacesprovidedwithenoughreleaseangle插穿面有足够出模角7.Enoughventing排气足够16.Safetytrapmounted(minof2)运输锁模扣已安装(最少2个).17.Anandequatelifthookoncenterofbalance模具中心吊模架已安装2.Easymoldrelease出模顺利3.Functionaldimensions枕位尺寸足够4.Unwantededgesbreaking(nothinsteel)没有薄钢5.Matchingwitheachotheratpartingline.分模线的配合良好D.Gateandrunnersystem(浇口和流道)1.Locatingringsizefittheinjectionmachine定位圈尺寸与注塑机吻合8.Engraving(Cav.ID,P/N,materialandrecyclecode,datestamp,etc.)meettherequirements产品字码标识符合要求9.Steeltypeandhardnessstamped有材料规格和硬度标识10.Allcomponentsarekeyedandmarkedtopreventinaccurateassembly所有零件定位,并打上字码防止装错11.CoreandCavitiesheldsuitablytopreventshiftingandrotation前后模定位可靠,防止偏移和转动2.Hotrunner/tip/sprueingoodworkingcondition.热流道工作稳定．3.Insulationplateinstalled绝缘板已安装2.spruebushradiussizematchnozzle唧嘴球面半径R符合喷嘴3.Spruebushingkeyedandlocatedproperly浇口套定位正确YesNoCommentsYesNoCommentsYesNoCommentsYesNoComments3.Properreliefofejectorpins,sleeveejectors,andbladeejectors顶针避空适当4.Ejectorpinsholeschamfered顶针孔周边有倒角4.Gatingbalanced流道充填平衡5.Reasonablegatelocation浇口位置合理6.Propertypeandsize形式及大小合适7.Wellpolish抛光足够11.Leaderpinlongenoughtoprotrude10minimumbeyondfloatingplatewhenopenfor3platemold三板模开模后导柱至少突出浮动板10mm12.Provisionsmadetoreturnejectorplatebeforemoldclosewherethereareejectorpinsundersidecorepulls当抽芯机构下面有顶针时,有先复位机构确保合模时顶针板先复位8.Venting流道已做排气E.Demolding(脱模)1.Assemblymovementissmooth.顶针运动顺畅.2.Topprofiledejectorpinstobesecuredinposition.成形顶针定位。5.Properejectorpinheight顶针高度合适6.Ejectorpinssteppedifthediameterislessthan2.0mm顶针直径小于2mm时采用台阶顶针7.Allejectorpinsnumbered全部顶针已编号8.Ejectorpinsaresufficient顶针数量足够9.Springsproperlyselectedforcorrecttensionandcompressionratio弹簧有适当的的弹力和压缩比10.Partsandrunnerdropfreeandclearofreturnpinsandstripperbolts产品和水口自动掉落,与回针,拉杆等无干涉3.Enoughstroke．行程足够．8.Slidegibsdesignedwith2dowelseach行位压板有销钉定位(2个)9.Differentsteelandhardnessselection不同的钢材和硬度的选取6.MicroswitchesonslideswithHydraulicorpneumaticcylinder油压或气缸抽芯时有装微动开关7.Telescopinglockifrequired滑块需要反锁15.Theejectorplateguidedbyguide4pinsandbushings顶针板已安装导柱和导套(4个)16.Leaderpinsenteredguidebushingsbeforepartinglinesorslidesmakecontact合模时在行位或分模面接触前导柱已进入导柱孔4.Waterconnectorandplugmeetcustomer'sspecification水管接头和堵头符合客户指定规格13.Knock-outholesinproperpatternandlocation顶棍孔型式和数量正确14.KOextensioninstalled顶杆已安装4.Greasegrooves．油槽润滑．5.Therearewearplates有装耐磨板G.Lifter(斜顶)1.Enoughstroke斜顶顶出行程足够F．Slide行位1.Movementsmooth.动作顺畅．2.Properlyguidedandpositioned.导向及定位良好．7.Watercourseinletsandoutletsavoidclampingarea运水出入口位置避开模具装夹区8.Sufficientcoolingtoprovideoptimumprocessing有足够的冷却水道达到最好的冷却效果2.Properguideandpositioning适当的导向和定位3.Differentsteelandhardnessselection不同的钢材和硬度的选取4.longlifterstrongenough斜顶很长时其强度足够H.Cooling冷却1.WaterlinesstampedwithINandOUTandnumbered每条水路均已标示IN和OUT2.Forcompressedaircircuit,Airin1andAirout1havebeenstamped气冷回路已标示Airin1和Airout13.Foroilcircuit,Oilin1andOilout1havebeenstamped油冷回路已标示Oilin1和Oilout15.Waterlineshavebeenpressurecheckedto80PSIforleaks通过80PSI水压测试不漏水6.Waterlineshaven'tbreakintoinserts,ejectorpins,orscrewholes水路会与镶件,顶针,螺丝孔等干涉YesNoCommentsYesNoCommentsYesNoComments检查者(CheckedBy)批准者(ApprovedBy)：检查日期(Date)批准日期(Date)：1.Sparepartsforfragileinsert/pins.备用镶件2.Toolispassedformassproduction模具符合设计要求并可以投入批量生产6.Others,pleasespecify其它9.Cooilingpatternsuniforminmulti-cavitymolds多模腔运水完全一致10.Largeslidesandliftershavesufficientcooling大滑块和斜顶都有很好的冷却11.Waterfittingsrecessedinthemold水管接头沉入模板中12.Provisionstocoollargecoresbeenmade有提供大镶件的冷却措施13.OringemployedspeicifiedbrandO型密封圈使用指定品牌I.Accessories附件5.Hardcopyofmoldlayout打印的模具图一份2,Interchangeableinserts互换镶件3.Electrodes铜公4.OneCDoflatestpartdrawingandmolddesigndetaildrawing制作CD一个(最后的产品图,模具详图)Commentsifnecessary必要时评价J.MoldPackage模具包装1.Protectivesprayonmoldsurfaceandmoldbasesurface模具表面防锈2.ExternalPackage,woodenorsteel外箱包装,木箱或铁箱K.Conclusion结论1.Toolispassedforshippingout模具符合设计要求并可以装运