BIQS审核检查表中英文

#DIV/0!0000PROBLEMSOLVINGCLOSUREEFFECTIVENESS:QUALITYISSUE#FASTRESPONSEPROCESSUSEDPROBLEMSOLVINGFORMCOMPLETEQUALITYALERTPOSTEDDEPTCONTAINMENTWORKSHEETUSEDFMEAUPDATED(NEWRPN)CONTROLPLANUPDATEDSTANDARDIZEDWORKUPDATEDTRAININGCOMPLETEDERRORPROOFEDERRORPROOFINGVERIFICATIONCOMPLETEADDEDTOCARE/GP12ADDEDTOLAYEREDAUDITGENERALAREATAGGING/NCMATLSEGREGATIONCORRECTIVEACTIONEFFECTIVENESSMONITOREDENGINEERINGCHANGEREQUEST/PROCESSCHANGEREQUESTPTRCONDUCTEDREADACROSSTOSIMILARLINES/PROCESSESCHANCESOFRECURRENCEISSUEDESCRIPTION*Instructions-Get3ClosedProblemSolvingIssuesfromtheSupplier(differentplant/product)andrevieweachwiththeabovechecklisttomeasuretheeffectivenessoftheproblemsolving.*Supplier:Bepreparedtoshowdocumentation/evidencethatsupportscompletionofthekeycomponentsofeffectiveproblemsolvingidentifiedinthechartabove.X=NoncompliantO=CompliantLocation:BIQSScore:DUNS:Supplier:AuditDate:AuditorName:TotalElements:NumberofGreen:NumberofYellow:NumberofRed:GMCONFIDENTIALRevision:03/10/15BIQSItem#BIQSRequirementBIQS要求BIQSCalibratorGuidelines(LookFor)审核指引ScoreComments评价BIQS-1NonconformingMaterial/MaterialIdentificationTeammembershavestandardizedworkandunderstandwhattodowithnonconforming/suspectmaterial.Conformingmaterialishandled,storedandidentifiedappropriately.Nonconforming/suspectmaterialisclearlyidentifiedand/orsegregatedforreview/disposition(i.e.appropriatecolorcodingforfootprinting–red,yellow,green).Acontainmentmethodisinplacetoensurethataneffectivebreakpointhasbeenestablished.Containmentactivitiesandresultsaredocumented.Traceabilityisappliedaccordingtothetraceabilitymethodsofthefinishedproduct.1.有不合格零件的处理流程，员工理解如何处理不合格/可疑零件。2.合格物料得到正确的处理，存储和识别。3.对不合格/可疑品进行清晰的标识/隔离，以进行评价和处理。（例如红/黄/绿颜色）4.有相应的遏制方法来确认有效的断点已经被建立，遏制行动和结果要保留记录。5.零部件的追溯要求Sampleaudittoverifythatteammembersunderstandwhattodowithnonconforming/suspectmaterial.Confirmthatconformingmaterialishandled,storedandidentifiedappropriately.Confirmthatnonconforming/suspectmaterialisclearlyidentifiedand/orsegregated.Red,Yellow,Greenstoplightapproachisadheredtoforfootprinting,containerization,tablemarkingandtagging.Auditthatallpartsremovedfromtheprocessareidentified,accountedfor(FTQ),andreconciledtoeliminatemishandlingofmaterial.VerifyuseofDepartmentContainmentWorksheets,withpotentialpartslocationsbyoperationidentifiedtoensurenopartsaremissedduringacontainmentandallpartsarereconciled.Thecontainmentworksheetsmustcoverfromtheincomingmaterial,processandshipment.ScraporSuspectparts/containersclearlysegregatedfromotherparts.AutoRejectstationswithLockedrejectbins,withcontrolsonhowbinsareemptiedtoensureallpartsarereconciled.Partsshouldbephysicallytaggedorpaintedforidentificationpurposesandtodriveaphysicalactduringhandling,whichwillreducethechancesofmishandlingparts.OverallWPOuse5S*HowtoScore-Green:Amature,well-defined,qualitysystemorprocessisinplace,beingfollowed/utilizedasdirected,andthesystemorprocessdoesnotplaceGMatunnecessaryrisk.Yellow:Qualitysystemorprocessisinplace,butisnotfollowed/utilizedasintended.Red:Qualitysystemorprocessisnotevident,orthecurrentsystemorprocessinplaceputsGMatsignificantrisk.NonconformingMaterial/MaterialIdentification不合格物料/物料标识管理LayeredAuditGMCONFIDENTIAL3/10/15BIQS-2LayeredAuditLayeredauditsareinplacetoassesscompliancetostandardizedprocesses,identifyopportunitiesforcontinuousimprovement,andprovidescoachingopportunities.LayeredauditprocessisownedbyManagement.AuditplanshallincludemultiplelevelsofManagement.Auditsaretrackedandtheirresultsrecorded.Followuptoaddressnoncomplianceisinplace.1.有分层审核流程以确认标准化作业的实施，识别持续改善机会，并对员工提供现场指导2.领导层负责分层审核的实施，分层审核计划应该包含每一级管理层。3.跟踪分层审核的实施并记录审核结果。4.对审核发现的不符合项需要改进对策。LayeredAuditisaneffectivetooltoconfirmtheprocessesareoperatingatstandard,andenhancecontinuousimprovement.Leadershiputilizesanauditprocessbygoingandseeingontheshopfloortocheckprocesscompliance,employeebehaviorandknowledge.LeadershipusesLayeredAuditasanopportunityforcoaching.Recognitionisusedtoreinforcetherightbehaviors.AskLeadershiphowLayeredAuditworksintheorganization,whoisinvolvedinthelayeredauditprocess,whatisthefrequencyoflayeredaudits.Isthelayeredauditsheetcontentrelevantfortheuser(haveeachprinciplecalibratorreviewrespectivepartoftheauditsheet)?Layeredauditquestionsarereviewedfromtimetotimetofocusontheplantweaknesses.Checkthatallfindingsarerecordedontheauditsheetandthosenotsolvedwithintheshiftaretransferredtocountermeasuresheets.0GMCONFIDENTIAL3/10/15BIQS-3PFMEAsAlloperationshavebeenanalyzedforriskusingaPFMEA.PFMEAworkshopsmustbedonebycrossfunctionalteams,includingmanufacturingteammemberinput.RiskPriorityNumber(RPN)valuesmustbeconsistentlyappliedusingSeverity,OccurrenceandDetectionrankingtables.FailuremodesarecomprehendedinthePFMEA(i.e.wrongparts,mixedparts,containmentcontrol,etc.).1.运用PFMEA来辨识所有操作存在的风险。PFMEAworkshop应由跨功能小组完成，包括制造团队的输入，严重度，频度和探测度打分严格遵循SOD表要求。2.FMEA中的失效模式要完整（比如装错件，混料等）LookforPFMEAstobeavailableforalloperationswithintheplant.ConfirmPFMEAworkshopsaredonebycrossfunctionalteams,includingmfg.teammemberinput.ConfirmRPNvaluesareconsistentlyappliedusingSeverity,O