Walmaart品质验厂CAP(Closed-CAP)

SupplierNameSupplierIDAuditDateFactoryNameFactoryID■InitialAuditFactoryLocationAuditCompany□Re-auditProductCategoryAuditorName□Follow-upAuditAuditClauseNo.AuditClauseNon-ComplianceDescriptionFactoryCorrectiveActionPlanAgreedCompletionDate(DD/MM/YYYY)EvidencerequiredforsignoffVerifiedbyAuditCompanySignoffbyWalmart1.0.1.1Arelightingsufficientintheinspectionarea?Thebrightnessinmostinspectionareasweresufficient,suchas1194luxinIQCinspectionarea,butthebrightnessinoneofIPQCareainpackingareawasinsufficientwith116lux.Thefactoryshouldimprovethebrightnessintheseareas.Forreference,theWMrequirementforlightingwas750-1000luxininspectionarea.20/11/2014PhotoofsufficientbrightnessintherelatedIPQCinspectionarea.ApprovedbyGaryYionDec01,20141.0.1.2Arelightingsufficientintheproductionarea?Thebrightnessinsomeproductionareaswereinsufficient,suchas131luxinstampingarea,251luxinextrudingarea.Forreference,thebrightnessininjectionmoldingareawasbasicacceptablewith483lux.Thefactoryshouldimprovethebrightnessintheseareas.Forreference,theWMrequestforlightingwere500-750luxforproductionarea.20/11/2014Photoofsufficientbrightnessintherelatedproductionareas.ApprovedbyGaryYionDec01,20141.0.2Thefacilitymaintainscleanandorganizedproduction,finishingandpackingareas.Somestorageareawerenottidyandclean,suchassomecobwebswereobservedinthefinishedproductsstorageareaandapieceofusedsnackbagwereobservedinthesurfaceofsemi-finishedproductsinoneofstoragearea.Thefactoryshouldensureallproductionareasandstorageareawerecleanandorganized.20/11/2014Photoofcleanstoragearea.ApprovedbyGaryYionDec01,20141.0.8Factoryimplementsstrictsharptoolscontrolproceduretopreventscissors,knives,blades,brokenglassesandneedlestobemixedwithproduct.Thefactoryestablishedawrittensharptoolcontrolprocedureandsomeissuingandreturningrecordswereprovided,butitwasobservedthatallsampledsharptoolsinthefactorywerenotfastened,andsomesnap-offbladeswereusedintheproductionareawithoutproperidentificationandsomebrokenbladeswereobserved,suchasinoneofmaterialssplittingarea,injectionmoldingarea,assemblyarea,etc.Factorymustensureallsharptoolswereunderstrictcontrol.20/11/2014Phototoshownosnap-offbladeswereusedinthefactoryandrelatedissuingandreturningrecordsshouldbeproperlykept.Sharptoolsshouldbefastenedontherelatedworkingareas.ApprovedbyGaryYionDec01,2014CORRECTIVEACTIONSANDIMPROVEMENTPLAN(CAP)GoldenBrightIndustrialCorp.3616108017-Oct-14GoldenBrightIndustrialCorp.36161604AuditTypeJinfenghuangInd.Park,FenggangTown,DongguanCity,GuangdongProvince,ChinaBVDraperyhardware,windowshadesandstationeryGaryYiRemarks/CommentsThisisanelectronicallycontrolleddocumentandmaynotberevisedwithoutapprovalfromthedocumentcontroller.Allpapercopiesareconsideredtobeuncontrolled.Page1of1115899209341261.1.5Machines,equipmentsandtoolsareproperlylabeledwithdateoflastmaintenance/calibrationandschedule.Mostmachinesandequipmentswereproperlymaintainedwithmaintenancerecords,andmostmeasuringandtestingequipmentswereproperlycalibratedwithidentification,butitwasobservedthatacaliperusedinmouldsmakingareawasnotwithcalibrationtagandthefactorystaffclaimedthiscaliperwascalibratedbutcalibrationtagsmissed.Forreference,somecalibrationrecordsforcaliperswereprovided,butrelatedtoolsoriginalIDnumberwasnotshownintherelatedcalibrationrecordsforconvenienttracing.Factoryshouldensuremachines,equipmentsandtoolsareproperlylabeledwithdateoflastcalibrationandschedule.20/11/2014Photoofrelatedcaliperwithpropercalibrationtags,andcalibrationrecordswereproperfortracing.ApprovedbyGaryYionDec01,20143.0.10Factoryhaspropersystemonmaterialsegregationtoavoidaccidentalcontaminationfromrejecteditems.ThesearestoredinthedesignatedQuarantineareaThefactoryestablishedpropersystemonmaterialsegregationandmostmaterialswereproperlyidentifiedandsegregated,butitwasfoundthatsomematerialswithacceptablelabelswerestoredinthedesignatednon-conformingmaterialsstoragearea.Thefactoryshouldestablishpropersystemonmaterialsegregationtoavoidaccidentalcontaminationfromrejecteditems.20/11/2014Photoofmaterialswerecorrectlystored.ApprovedbyGaryYionDec01,20143.0.12Materials,componentsandaccessoriesareproperlystackedandidentifiedwithtags/labelsandoffthefloor.Mostmaterialswereproperlyidentifiedandstoredinthestoragearea,butitwasobservedthatsomeplasticmaterialsinstorageareawerenotproperlyidentifiedwithPO/Lotnumber,inspectiondate,suppliername,etc.andsomeplatedmetalpartsinoneofstorageareawerenotproperlyidentifiedwithPO/Lotnumber,inspectionstatus,quantity,etc.Allmaterials,componentsandaccessoriesshouldbeproperlystackedwithproperidentification.20/11/2014Phototoshowmaterialsandpartswereproperlystoredandidentified.ApprovedbyGaryYionDec01,20143.0.13Chemicalsandmaintenancesubstancesareproperlymarkedandstoredtopreventriskofcontamination.Mostofthechemicalsandmaintenancesubstancesweremarkedandstoredproperly,butabottleofoilininjectionmoldingareaandabottleofglueincurtainpleatingareawerenotproperlyidentified.Allthechemicalsandmaintenancesubstancesshouldbeidentifiedproperly.20/11/2014Photoofchemicalsandoilwithproperidentification