POLYTRACK 熟料冷却机

POLYTRACK®clinkercoolerPOLYTRACK熟料冷却机Contents目录1Technicaldata技术资料.............................................................................51.1Technicaldataoftheplant车间技术资料....................................................51.2Basicdata基本资料.....................................................................................51.3Listofmachines设备清单............................................................................62Safety安全..................................................................................................82.1Use用途.......................................................................................................82.2Operation运行操作......................................................................................82.3Inspection巡检...........................................................................................103Componentsandmodeoffunctioning各部件和模块功能....................153.1General综述..............................................................................................153.2Principleoffunctioningofthehydraulicdrive液压驱动功能原理...............213.3Coolerhousing篦冷机壳体........................................................................233.4Staticpre-grate固定段篦床........................................................................243.5Shockblowers空气炮................................................................................253.6Arrangementofthegrates篦床布置..........................................................283.7Clinkercrusher熟料破碎机........................................................................293.8Aerationsystem充气系统..........................................................................313.9Clinkerconveyingequipment熟料输送设备..............................................354Controlsystemstructure控制系统结构..................................................374.1POLYTRACK®androllcrusher伯利休斯篦冷机和破碎机.........................374.2Operatingmodesofthecontrolsystem控制系统的操作模式....................414.3MonitoringfunctionsofthePOLYTRACK®controlsystem伯利休斯篦冷机控制系统的监控功能...................................................................................474.4Controlofthecoolingairfans(customer)冷却风机的控制（用户方）......484.5Controlofthebullnosecooling轴流风机的控制........................................494.6Controloftheshockblowers空气炮的控制...............................................494.7Controloftheclinkercrusher熟料破碎机的控制.......................................504.8Controloftheclinkerconveyingequipment(customer)熟料输送设备的控制（用户方）.................................................................................................544.9Controlofthecoolerexhaustairdedustingsystem(customer)篦冷机废气除尘系统的控制（用户方）...........................................................................544.10Controlofthecoolingairfans(customer)冷却风机的控制（用户方）......544.11Importantcontrolloopsoftheclinkercooler篦冷机重要的控制回路.........554.12Controllingthestrokefrequencyofthetransporttracks轨道冲程频次的控制...................................................................................................................554.13Controllingthecoolingairflowrate冷却风风量控制..................................564.14Controllingthekilnhoodpressure窑头罩风压控制...................................564.15Electricalinterlock电气联锁.......................................................................575Commissioning调试................................................................................595.1PreparationandCheckspriortocommissioning调试前检查和准备工作..595.2Signalcheck信号检查...............................................................................60TechnicaldataPOLYTRACK®clinkercoolerOperatingmanualen-D000376-4R-A5.3Testrun设备试车.......................................................................................615.4Dryingtherefractorylining耐火内衬烘干..................................................625.5Starting/stoppingthePOLYTRACK®,generalinformation篦冷机启停基本说明............................................................................................................655.6Startsequenceofthecooler篦冷机启动顺序............................................726Operation设备操作....................................................................................756.1OperatingconceptofthePOLYTRACK®clinkercooler第四代POLYTRACK®篦冷机操作理念.................................................................756.2Airflowrateanddistribution空气流量及分布............................................776.3Airdistributors风量分配器.........................................................................786.4Operatingreliability运行的可靠性..............................................................796.5Divisionofthecoolerexhaustair篦冷机废气分配.....................................796.6Operationinthecaseofpowerfailure停电时应急操作.............................796.7Deviationsfromnormaloperation偏离正常运行.......................................836.8Checksduringoperation运行时的检查.....................................................856.9Limitvaluesofthecooler篦冷机参数范围.................................................866.10ProcesssafetyinterlocksofthePOLYTRACK®cooler