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YAZ1219-2002catalog1stSect.qxd6/24/0310:16AMPage2YAZAKIENGINEERINGSTANDARDYazaki’sYESConnectorSerieshasevolvedfromdecadesofintensivedesignrefinement.Astheworld’slargestsupplierofvehiclepoweranddatanetworksandassociatedcomponents,Yazakiisuniquelyqualifiedtodeliverleading-edgeconnectorsolutions.Thecompanycontinuestoprovidetheseinnovativesystemstoautomotivecustomersaroundtheworld,forvehiclesofvirtuallyeverydescription.TheYESConnectorSeriesrepresentsanimportantconnectorresource,deliveringenhancednetworkperformanceinabroadrangeofapplications.Standards,hybrids,customdesigns;sealedorunsealed–Yazakihastheconnectorsystemtomeetyourrequirements.YAZ1219-2002catalog1stSect.qxd6/24/0310:17AMPage3CONTENTS0.64SERIES1.5SERIES2.8SERIES6.3SERIESHYBRIDSERIESHEADERSERIESSPECIALTYSERIES0.64x0.64UNSEALED0.64x0.64SEALED1.5x0.8UNSEALED1.5x0.8SEALEDPAGE2.8x0.8UNSEALED2.8x0.8SEALED6.3x0.8UNSEALED6.3x0.8SEALEDHYBRIDHEADER1–67–1213–2021-2829-3637-4243-4647-5253–5859–64TERMINALREMOVALTERMINALREMOVAL79-82INDEXINDEX83-87SPECIALTYUNSEALEDSPECIALTYSEALED65-7071-78YAZ1219-2002catalog1stSect.qxd6/24/0310:17AMPage4Yazakiisapremierproviderofinnovative,robustpoweranddatanetworksthatareflexible,easilyconfigurableandcostcompetitive.Ourglobalreach,alongwithourcollaborativeapproachandin-depthvehicle-launchsupport,giveYazakicustomersanunprecedentedresourcefortheirpoweranddatasystemneeds.Ourbenchmarkproductquality–inconnectorsystems,wireharnesses,electronics,andIPdisplays–deliversexceptionalvalueandmarketplacestrengthtoourcustomers.YAZ1219-2002catalog1stSect.qxd6/24/0310:18AMPage5Yazakiproducts,manufacturedinplantsonsixcontinents,helppoweroneoutofeverythreepassengervehiclesontheroad,worldwide.Thattranslatesintomorethan18millionconnectorsand110millionterminalseveryday.OurleadershippositionreflectsacommitmenttoexcellencethathasmadeYazakitheindustry’smostinnovativeproviderofpoweranddatasystemcomponents.FromourthreedesigncentersinNorthAmerica,JapanandEurope,Yazakiadvancestheevolutionofthesecriticalautomotivecomponents,providingconnectivitysolutionsthatcontributetogreatercustomersatisfaction.OurdesigncentersapplyspecializedengineeringexpertisetothespecificneedsofvehiclemanufacturersandtheirTier-supplypartners.Theresult:Yazaki’sglobalcustomersareassuredofvehiclepoweranddatasolutionsthatdeliverhighlyeffectivesolutionstoreal-worldchallenges.TMYAZ1219-2002catalog1stSect.qxd6/24/0310:18AMPage6UNSEALEDSYSTEMFEATURES•WideRangeofAdvancedConnectorsAvailableImmediatelyTheYESConnectorSeriesincludesafullrangeofconnectorsystemsinstock–andavailableforimmediatedeliveryworldwide–forvirtuallyanyvehicleapplication.•USCAR/ISOStandardCompliantTerminalbladesizesareinaccordancewithUSCARandISOstandards(0.64x0.64,1.5x0.8,2.8x0.8,6.3x0.8)•TerminalPositionAssuranceDeviceYazaki’sTerminalPositionAssuranceDeviceisavailablefront-loadedandpresettotheconnectorhousing.•ConnectorPositionAssuranceDeviceTheConnectorPositionAssuranceDeviceisavailablepresettothefemaleterminalconnectorhousing.•WireGaugesforEveryApplicationTheYESConnectorSeriesiscompatiblewithawiderangeofbothUS(AWG)andmetric(mm2)wiresizes.TERMINAL(MALE)CPAWIRESEAL(SEALEDONLY)TERMINAL(FEMALE)HOUSING(FEMALE)INTERFACESEALTPA(FEMALE)TPA(MALE)HOUSING(MALE)WIRESEAL(SEALEDONLY)TERMINAL(MALE)TERMINAL(FEMALE)HOUSING(FEMALE)TPA(FEMALE)TPA(MALE)HOUSING(MALE)SEALEDYAZ1219-2002catalog1stSect.qxd6/24/0310:18AMPage710.64SERIESUNSEALEDYAZ1219-Connectors0-0.64.qxd6/24/0310:30AMPage120.64x0.64unsealedconnectionsystemConstructionSpecificationsConnectorPBT+GFMaterialMaleTerminalCopperAlloy(Sn/AuPlate)FemaleTerminalCopperAlloy(Sn/AuPlate)OperatingTemperatureRange-40°C~100°C(120°Cmaxtemp.)(USCARClassII)CurrentCapacity(SeeChart)VoltageDrop20mΩMax(Term./Term.)(Crimp-To-Crimp)IsolationResistance500VDC,20MΩMinDielectricResistance1000VAC(1min.)ApplicableWireSize22AWG~18AWG(0.22mm2~0.76mm2)TerminalPitchHorizontal:2.54mm;Vertical:2.54mmTerminal-to-ConnectorRetentionForce75NMinConnector-to-ConnectorRetentionForce110NMinSIDESPACER,FTERMINAL,MTERMINAL,FHOUSING,MSIDESPACER,MHOUSING,FCurrentRatingCurve(ReferenceOnly)Thisdataisbasedonsinglecircuit/connectorevaluation.Datashouldbeusedasreferenceonly.Appropriatederatingshouldbeconsideredbaseduponspecificapplicationrequirements.1501401301201101009080706050403020100024681012141618Current(A)Temperature:RiseOverAmbient(ROA)vs.CurrentTemperature(ROA)(˚C)18AWGwireYAZ1219-Connectors0-0.64.qxd6/24/0310:31AMPage2unsealedconnectionsystem0.64x0.643TerminalMaleTerminalMaterial:CopperAlloyThickness:t=0.3Material:CopperAlloyThickness:t=0.25RetainerClip/BracketDimensionsPartNumberPanelHoleRequirements7047-9580(Ref)
6.5mmUNIT:mmUNIT:mmApplicableWireSizeDescriptionPartNumberPlatingEurope(mm2)U.S.A.(AWG)Japan(mm2)7114-4720-02Sn0.35220.37114-4721-02Sn0.5~0.7520~180.5~0.85MaleTerminal7114-4720-08Au0.35220.37114-4721-08Au0.5~0.7520~180.5~0.857116-4720-02Sn0.35220.37116-4721-02Sn0.5~0.7520~180.5~0.85FemaleTerminal7116-4720-08Au0.35220.37116-4721-08Au0.5~0.7520~180.5~0.85FemaleTerminal0.640.8025.502.401.9016.503.200.90R0.8010.055.852.554