Mechanical,EnvironmentalandEMCTestingHandbookForChargers1(85)CONFIDENTIALGearChargersVer1.0ApprovedJariHiirola17.08.2010DTY12568-EN-1.0V1.0Mechanical,Environmental,EMCTestingHandbookForChargersOperatingConditions/EnvironmentaltestsMechanicaltestsEMCtestsDocumentID:DTY12568-EN-1.0Date17.08.2009Status:V1.0/ApprovedLocation:LNAuthorJariHiirolaApproverJarkkoLankinenOwner:JariHiirolaCopyright©NokiaCorporation.Thismaterial,includingdocumentationandanyrelatedcomputerprograms,isprotectedbycopyrightcontrolledbyNokiaCorporation.Allrightsarereserved.Copying,includingreproducing,storing,adaptingortranslating,anyorallofthismaterialrequiresthepriorwrittenconsentofNokiaCorporation.Thismaterialalsocontainsconfidentialinformation,whichmaynotbedisclosedtootherswithoutthepriorwrittenconsentofNokiaCorporation.Mechanical,EnvironmentalandEMCTestingHandbookForChargers2(85)CONFIDENTIALGearChargersVer1.0ApprovedJariHiirola17.08.2010DTY12568-EN-1.0V1.0TableofContents:1.INTRODUCTIONS.........................................................................................................................31.1Purpose...................................................................................................................................31.2References..............................................................................................................................31.3Definitions................................................................................................................................31.4Abbreviations...........................................................................................................................42.TESTMETHODS...........................................................................................................................42.1Thermal...................................................................................................................................42.1.1Coldanddryheatstorage................................................................................................42.1.2ColdoperationalACChargers......................................................................................52.1.3ColdoperationalDCChargers.(Cigarettelightcharger)...........................................62.1.4Dryheatoperational.......................................................................................................62.1.5Changeoftemperature(ThermalShocktest)..............................................................72.1.6Ageingtreatment............................................................................................................82.2Chemical................................................................................................................................102.2.1Dampheatcyclic............................................................................................................10Acceptancecriteria:...............................................................................................................112.2.2Chemicalresistanceofexternalchargermaterials..................................................122.2.3Saltmisttestformaterials..........................................................................................142.2.4Dustbounce..................................................................................................................152.3Radiation...............................................................................................................................182.3.1UVexposure...................................................................................................................182.4Mechanical............................................................................................................................192.4.1AC-pinlifecycletest....................................................................................................192.4.2Cigarettelighterchargercycle....................................................................................202.4.3Bendingofhousing......................................................................................................232.4.4AC-Chargerpintwistingtest.......................................................................................242.4.5PullouttestforACpin................................................................................................252.4.6MaximumpullouttestforACpin...............................................................................262.4.7PushintestforACpin.................................................................................................272.4.8MaximumPushintestforACpin...............................................................................272.4.9ACChargerupanddowncycletestformovinggroundpinconstruction.............282.4.10ACChargerbendingtestformovinggroundpinconstruction...........................282.4.11RipofftestforAC-chargerwithlidandcable...................................