76CA6140车床后托架加工工艺和夹具设计

攀枝花学院本科毕业设计（论文）CA6140车床后托架加工工艺及夹具设计学生姓名:贺兵学生学号:ZJD02078院（系）:机电工程学院年级专业:02级机制自动化指导教师:卢宗彪副教授二〇〇六年六月攀枝花学院本科毕业设计（论文）摘要I摘要机械加工工艺是实现产品设计，保证产品质量，节约能源，降低消耗的重要手段。本课题研究CA6140车床后托架加工工艺规程。首先通过对零件图的分析，了解工件的结构形式，明确了具体的技术要求，从而对工件各组成表面选择合适的加工方法。再拟订较为合理的工艺规程，充分体现质量、生产率和经济性的统一。机床夹具设计是工艺装备设计中的一个重要组成部分，在整个机械加工过程中，夹具除了夹紧、固定被加工零件外，还要求保证加工零件的位置精度、提高加工生产率。本课题在设计的过程当中，深入生产实际，进行调查研究，吸取国内外先进技术，制定出合理的设计方案，在进行具体设计。关键词产品设计，后托架，加工工艺，夹具攀枝花学院本科毕业设计（论文）ABSTRACTIIABSTRACTHemachine-finishingcraftrealizestheproductdesign,guaranteedtheproductquality,savestheenergy,reducestheconsumptiontheimportantmethod.AfterthistopicstudiestheCA6140lathethebracketprocessingtechnologicalprocess.Firstthroughtothedetaildrawinganalysis,understoodtheworkpiecethestructuralstyle,hasbeenclearabouttheconcretespecification,thustoworkpieceeachcompositionsurfacechoiceappropriateprocessingmethod.Againdraftsthemorereasonabletechnologicalprocess,fullymanifeststhequality,theproductivityandtheefficientunification.Enginebedjigdesignisinacraftequipmentdesignimportantconstituent,intheentiremachine-finishingprocess,thejigexceptclamps,fixesisprocessedoutsidethecomponents,butalsorequestsguaranteeprocessingcomponentspositionprecision,enhancementprocessingproductivity.Thistopicinthemiddleofthedesignprocess,penetratestheproductionreality,conductstheinvestigationandstudy,absorbsthedomesticandforeignadvancedtechnologies,formulatesthereasonabledesignproposal,iscarryingontheconcretedesign.Keywordsshifttheproductdesign，latterbracket，processingcraft，jig攀枝花学院本科毕业设计（论文）CA6140车床后托架加工工艺设计1目录摘要…………………………………………………………………………………………ⅠABSTRACT……………………………………………………………………………………Ⅱ1CA6140车床后托架的加工工艺设计....................................................................31.1CA6140车床后托架的结构特点和技术要求.........................................................31.2CA6140车床后托架的材料、毛坯和热处理..................................................................31.2.1毛坯材料及热处理...............................................................................................31.2.2毛坯的结构确定...................................................................................................41.3工艺过程设计中应考虑的主要问题...............................................................................41.3.1加工方法选择的原则...........................................................................................41.3.2加工阶段的划分...................................................................................................41.3.3工序的合理组合...................................................................................................51.3.4加工顺序的安排...................................................................................................51.4CA6140车床后托架的机械加工工艺过程分析..............................................................61.4.1CA6140车床后托架零件图分析..........................................................................61.4.2CA6140车床后托架的加工工艺的路线..............................................................71.5CA6140车床后托架的工序设计....................................................................................121.5.1工序基准的选择.................................................................................................121.5.2工序尺寸的确定.................................................................................................121.5.3加工余量的确定.................................................................................................141.5.4确定各工序的加工设备和工艺装备.................................................................151.5.5确定切削用量及工时定额.................................................................................162专用夹具设计.......................................................................................................262.1铣平面夹具设计.............................................................................................................262.1.1研究原始质料.....................................................................................................262.1.2定位基准的选择.................................................................................................262.1.3切削力及夹紧分析计算.....................................................................................262.1.4误差分析与计算.................................................................................................272.1.5夹具设计及操作的简要说明.............................................................................282.2钻三杠孔夹具设计.........................................................................................................282.2.1研究原始质料.....................................................................................................282.2.2定位基准的选择.................................................................................................292.2.3切削力及夹紧力的计算.....................................................................................292.2.4误差分析与计算.................................................................................................302.2.5夹具设计及操作的简要说明.............................................................................312.3钻底孔夹具设计................................................