©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.1ElectricDrivesandControlsBOS6000&UIR硬件,软件培训2009Mar2009©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.2ElectricDrivesandControls典型的硬件配置Pg6控制器类型代码说明Pg11控制器前部结构Pg12控制器的重要技术参数Pg13控制器的系统结构Pg14控制器的功能原理Pg16开放的网络Pg25I/O结构模块Pg27控制器的指示灯Pg31硬件接线Pg32漏电监测电路Pg41电池组件Pg46目录Page1©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.3ElectricDrivesandControls通讯配置Pg52软件登录Pg58软件界面介绍Pg62数据库介绍Pg71预警Pg78修正设定Pg82焊接程序设定Pg85热量递增Pg103普通设定Pg105电极设定Pg107压力标定Pg111目录Page2以太网卡地址设定Pg47©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.4ElectricDrivesandControls电流标定Pg118模拟启动Pg128功率模块设定Pg129I/O诊断Pg130Bos6000设定Pg135控制器参数备份Pg138参数恢复Pg141帮助页面(F1)Pg146自适应控制UIR培训Pg148如何提取焊点飞溅数据Pg217目录Page3©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.5ElectricDrivesandControls硬件熟悉©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.6ElectricDrivesandControlsBoschRexroth焊接控制面板设备熟悉内部或外部0–24VDC信号电缆的接线端子排.PhoenixInterbus/Devicenet系统.K224VDC焊接电流接触器的控制继电器K3Gun2焊接调整反馈(2gunoptiononly).QF1电极修磨电动机1电流接触器和断路器的组合.QF2电极修磨电动机2电流接触器和断路器的组合.(2gunoptiononly).K1焊接电流接触器.A1BoschRexroth焊接控制器(timer)PSI6300.373L1.©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.7ElectricDrivesandControls0–24VDC信号电缆的接线端子排K224VDC焊接接触器的控制继电器CB1机器人供能K1焊接电流接触器A1BoschRexroth焊接控制器PSI6300.100L1.BoschRexroth焊接控制面板设备熟悉©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.8ElectricDrivesandControlsBoschRexroth焊接控制面板设备熟悉空开(欠压保护功能)外置24VDC电源交流接触器接线端子排漏电检测仪控制器PSI6X00.1xx.L1©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.9ElectricDrivesandControlsBoschRexroth焊接控制面板设备熟悉ParkerSempressUnit水气路控制水路开关水流监控冷却进水空气过滤器电磁比例阀冷却回水焊钳压力平衡调整和压力表气源进气气路开关气体输出至焊钳气缸©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.10ElectricDrivesandControlsBoschRexroth焊接控制面板设备熟悉ParkerSempressUnit水气路控制水路开关SMC水流监控冷却进水空气过滤器电磁比例阀冷却回水焊钳压力平衡调整和压力表©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.11ElectricDrivesandControls控制器类型代码的说明焊接控制器PSI6300.333L1PSI6300.114L1PSI6300.155L1PSI6100.631L1变压器PSG6130©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.12ElectricDrivesandControlsPSI6100/6300控制器的前部结构©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.13ElectricDrivesandControlsPSI6300控制器的重要的技术参数©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.14ElectricDrivesandControls控制器的系统结构组成©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.15ElectricDrivesandControls焊接系统结构组成©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.16ElectricDrivesandControls控制器的功能原理三项380V输入,经过桥式整流,形成直流回路,再经过逆变,增压,变频,形成单项交流电输出。初级电流传感器变压器输入端口的电压为500-550V,1000HZ。在次级由二极管整流,再将交流电变成直流电。次级输出的是直流电。交流→直流→交流→直流次级电流传感器©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofproprietaryrightsapplications.Wealsoretainsolepowerofdisposal,includingallrightsrelatingtocopying,transmissionanddissemination.17ElectricDrivesandControls控制器的功能原理©AllrightsreservedbyBoschRexrothAG,evenandespeciallyincasesofpropri