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制工ME修訂日RevDate※注意事項Notes:※使用材料MaterialUsed:制作PreparedBy品管QA發行Issue制訂日PreDate核定ApprovedBy※作業步驟OperationProcedure:※操作條件OperationCondition:頁次Page版次Rev.規范編號StandardNO.設備(工具)EquipmentTool工站名稱Station產品料號ProductNo.※圖示Figure:N/AAX22PLTSW00032007-3-20劉文瑞/30FOXCONNINTERANTIONALHOLDINGS.,LTDSTANDARDOPERATIONPROCEDURE制造作業規范CGMHPA-0001環境條件:相對濕度:40%-70%;溫度:23℃±4℃,,照明:1100~1300LUXEnvironment:relativehumidity:40%~70%,Temperature:23℃±4℃,lighting:1100~1300LUX使用設備:QUICK203H電烙铁UsingEquipment:QUICK203HSolderIron助焊膏使用要求:按HP輔料要求標準EL-MF862-0714條規定.Usingfluxcreamdemand:accordingto14spectheHPassistantmaterialsEL-MF862-07ofstandard.1.设置烙铁温度為360~380度之間;SetIronpropertemperatures:360~380℃2.將1pcPCBA平放於治具中.PutaPCBAinthefixtureandmakesurethatisonrightplace.3.再取1PCWIFI天線,將WIFI天線的兩個腳對准PCBA上相對應的兩個孔.(如圖一）MadetheAntennaWIFIpinaimatthePCBA'stwoholeofspeakerlocation.(Fig.2)4.用牙簽取少量助焊膏,塗抹於PCBA相應的WIFI天線焊點上,然後用手按住WIFI天線,防止其偏移,用烙鐵進行焊接(圖二),直到觀察焊錫完全熔化(1~2秒)AddingsomefluxwithtoothpinontothesolderingpadoftheAntennaWIFI.Then,pressWIFIantennatoavoidshifting,andthensolderwithironuntilallthesoldermelted(thetime1~2s).(Fig.2)注意:焊接過程中,烙鐵不能碰到AntennaWIFI,以免燙壞AntennaWIFI.Notice:Donotbumporknockthepartbyironduringmanualsolder.5.焊接完畢後,按壓WIFI天線的動作不應立即停止,應持續2~3秒,以防由於板受熱變形,影響焊接效果Whenthesolderfinish,theActionofpressAntennaWIFIdon'tstopoffhanded,.Shouldsustained2~3s,preventthethinPCBAdistortionduetoaddinghotInfluencethesolder'effect.6.在主板的BT天線兩個Pad點上涂上適量的助焊膏.然后插上BT天線,確保卡合到位,用手指按住BT天線,再用鉻鐵進行焊接,直到觀察焊錫完全熔化(1~2秒)AddsomesolderfluxontothetwopadsofBT,theninserttheBTantennatomakesureitproperlyengagedintothePCBAandthensolderwithironuntilallthesoldermelt(thetime1~2s).7.焊接完畢後,按壓BT天線的動作不應立即停止,應持續2~3秒,以防由於板受熱變形,影響焊接效果Whenthesolderfinish,theActionofpressAntennaBTdon'tstopoffhanded,.Shouldsustained2~3s,preventthethinPCBAdistortionduetoaddinghotInfluencethesolder'effect.8.檢查WIFI天線和BT天線有無偏位,焊點焊錫是否均勻平整,(圖四)確認OK後流入下一工站.InspectiontheAntennaWIFIandANTENNA_BTlocationifshiftandsolderpadiflevelupwithmagnifier,(Fig.4)ifokplacesinflowthenextstation.1.檢查所需治具與工具,是否與要生產機種相符且功能正常,若有問題請通知領班協助處理。MakesurethefixtureandtoolsrequiredareinaccordancewiththemodelproducedandtheirfunctionsareOK.Informlinesupervisorifthereisanyproblem.(Fig.1-2)2.作業員需配戴靜電環和手指套,并且靜電環接於桌子下方接地插孔。Operatormustwearwriststrapsandfingercover.Ensurethatthewriststrapispluggedintotheholedeskbelowwhichconnectwiththeground.3.作業員應對此工站的完成件進行自檢,注意WIFI天線和BT天線組裝方向不能反向。Operatorself-checksub-ass‘yafterfinishedoperation4.整個操作過程中注意不可碰撞電子元件。Nocomponentdamagedinthewholeoperation.5.焊盘上要有适当数量的锡避免虚焊.Notouchupsareallowed(Filllandswithagoodamountofsoldertoavoidunsolderleads).圖一Fig.1焊接時需用手按住WIFI天線,防止其脫落及偏移PressWIFIantennaforsolderingtoavoidShifting圖二Fig.2圖三Fig.3WIFI天線上的兩個孔位TwoholesforWIFI焊點焊錫要均勻平整Thesolderofpadshouldbelevelup圖四Fig.4焊接時需用手按住BT天線,防止其脫落及偏移PressBTantennaduringsolderingtoavoidshifting焊接BT&WIFISolderBT&WIFIMaterialH.HP/NCUSP/NQ'tyBT天線ANTENNA_BTS0A4037B000S0A4037B0001pcWIFI天線ANTENNA_WIFIS0A4037W000S0A4037W0001pcPlato主板MainBoard31PLTM1000D31PLTM1000D1pc1電烙鐵,助焊膏固定治具