4 数控综合实验台电气原理

电气原理1.主电路2.控制电路刀架电机控制继电器板KA4+T-KM1刀架正转A2A112继电器板KA5+T-RC2+T-KM2刀架反转A2A112+T-KM2+T-KM1K7K8K9K10113114220A220B+T-RC1急停与超程解除的设计HNC-21数控装置操作面板和手持单元上，均设有急停按钮，用于：当数控系统或数控机床出现紧急情况，需要使数控机床立即停止运动或切断动力装置（如伺服驱动器等）的主电源；当数控系统出现自动报警信息后，须按下急停按钮。急停回路24V+P-CBD-SB2100+P-CBD-SB1127J3/OT1J3/OT2J3/ES1J3/ES3外部运行允许急停超程解除（OTBS2）（OTBS1）（ESTOP1）（ESTOP3）X00X01。。201+M-SQX-3。。+M-SQX-1X02X03。。202+M-SQZ-1。。204+M-SQZ-3128继电器板KA9K24K2324V1继电器板KA10K18K17J3/015伺服允许x轴限位开关1RVVP4*2*0.21786+T-XT4接线端子2.5米103X00201100202X01+E-WE2201100X049X00100X04X01202201焊到限位开关压叉子(1.5-3)X轴限位开关-SQX-2-SQX-3-SQX-1剥开280mm剥开150mm剥开220mm说明：注意接线端子上的编号x轴限位开关2X轴负极限X轴正极限100201100X轴参考点-SQX-2-SQX-3-SQX-1X04X01X00201202COMCOMCOMNCNCNONONOz轴限位开关145122+T-XT4接线端子19X02204202127204+E-WE3X03100X0511X03X02100202X05204127焊到限位开关压叉子(1.5-3)RVVP4*2*0.212.5米Z轴限位开关剥开280mm剥开150mm剥开220mm-SQZ-2-SQZ-1-SQZ-3z轴限位开关2204202100Z轴正极限Z轴参考点Z轴负极限-SQZ-2-SQZ-1-SQZ-3X05+MX03X02204127COMCOMCOMNCNCNONONO数控装置为此设计了接口电路相关信号如下表所示序号信号名信号说明所在接口接口脚号接口说明接口型号1ESTOP2急停回路端子XS84手持接口DB25（头孔座针）2ESTOP3急停回路端子17XS2017O0--O15开关量输出接口DB25（头针座孔）3ESTOP1急停回路端子44OTBS1超程解除端子35OTBS2超程解除端子16内部电路关系和外部电路的设计建议如图2.10.1所示。除数控装置操作面板和手持单元处的急停按钮外，系统还可根据实际需要，设置更多急停按钮。连接在PLC输入端的中间继电器KA的一组常开触点，向系统发出急停报警。此信号在打开急停按钮时则作为系统的复位信号。XS20417ESTOP3ESTOP2图2.10.1急停与超程解除信号内部电路关系和外部电路建议接法HNC-21手持单元XS8417急停按钮ESTOP3ESTOP1急停按钮316OTBS2OTBS1超程解除按钮24V地+24V轴1+超程限位开关轴1-超程限位开关轴2+超程限位开关轴2-超程限位开关轴3+超程限位开关轴3-超程限位开关轴4+超程限位开关轴4-超程限位开关图中粗实线为急停回路，细实线为超程解除回路；KA为中间继电器，用于控制伺服、主轴等强电；建议该继电器的一个常开触点进入PLC开关量输入点，用于产生外部运行允许信号。KA手摇脉冲接口接线图24VG14,15,1,2,678910111213453,161718192021222324255VG+5VHBHAO28O29O30O31I32I33I34I35I36I37I38I39ESTOP3ESTOP2+24VXS8AB+5V5VGPEAB+5V5VG杆型接线柱压叉子(OT1.5-6)RVVP4*0.210.8米短接+E-WE4综合实验台信号输入示意图100X轴正限位X轴负限位Z轴正限位X轴回零Z轴回零+T-KA9外部运行允许24VX00X10X01X02X03X04X05X06X07X11X12X13X14X15X16X17X20X21X22X2324VG14,15,1,2,I06789101112134516171819202122232425I0I1I2I3I4I5I6I7I8I9I10I11I12I13I14I15I16I17I18I1914,15,1,2,6789101112134516171819202122232425+P-XS10+M-SQX-1+M-SQZ-3+M-SQZ-1+M-SQX-3+M-SQX-1+M-SQZ-2Z轴负限位电源ON伺服准备好变频器故障输入手摇选择X轴59手摇选择Z轴K1K01号刀2号刀3号刀4号刀+E-WEPLCX电源ON允许31/02/B471/02/D371/02/D250/01/D241/01/D241/01/D241/01/D201/01/A9PLC输入互联电缆DB25头针座孔电柜PLC输入端子板插头、座25芯头针座孔100100X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13100X21X17100-XP1024VG24VG24VGI15I13I11I9I7I5I3I1I17I0I2I6I4I8I10I14I12I1624VG+E-WEPLCX+P-XS10+T-APHX1RVVP25X0.21RVVP25*0.2110932122052342272562481121113161514181719109325476811211131615141817192120232225241001001001001093254768112111310932547681121113161514181719212023222524161514181719212023222524A?100100100100X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13X21X17X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13X21X17PLC输入互联电缆I19I18X23X22X23X22X23X220.7mPLC输出互联电缆DB25头孔座针电柜PLC输出板25芯头孔座针PLC输出互联电缆1093212205234227256248112111316151418171910932547681121113161514181719212023222524-XP52+T-XS52Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100100100Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100+E-WEPLCYRVVP25X0.21Y15Y16128127Y15Y16128127127100100Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100Y15Y161281271093254768112111310932547681121113161514181719212023222524161514181719212023222524-XP20100100100127100100100127100100RVVP25*0.210.8mEDK0X06K0321内外K00100内外K00K1X07K1321内外K11100内外K11K2K2321内K22内K22K3K3321内K33内K33K4K4321内K44内K44K5K5321内K55K55K6K6321内K66内K66K7K7321内K77内K77内世纪星电源电缆线32547613254176（针）（孔）24VGPE24VG+24V+24V100PE10024V24V电源插座+P-XS1电源插头+P-XP1+T-SDMZ注意：类似A和A-，B和B-的信号线，在焊线时，应将A和A-，B和B-分别用一组双绞屏蔽线，要用一对绞。200WSANYODENKIACSERVODRIVECN1Z/ZB/BA/A0V+5VFG78563417,199,12CN2SRV-ONA-RSTCONT-COMOUT-PWRS-RDYP-ONA-RDY3456784939404132335024V24VX20X17Rvv4X0.34mm2+E-WEPOXRvvp2*6*0.14mm+E-WEPGZZ/ZB/BA/A0V+5VFG(红)(白)(黑)(绿/黄)PEACSERVOMOTORMS3~+M-MZPGUZVZWZUZVZWZ+KA10X21RSTrtRVV4X1.5RSTUVW9220A220BCNARVV2X0.523PE32154876Z轴伺服电机1.5米1.5米K27CP0+CP0-DIR0+DIR0-K28330Rvvp2*6*0.14mmCNC0V+5V16,18,2010,11绿黑黄棕蓝红紫白+KA9K21K22332100OA+OA-OB+OB-OZ+OZ-GNDF-PCR-PC2627282912/F-PC/R-PCZ轴伺服模块接线图伺服电机码盘线焊接图7三洋驱动RVVP6*2*0.14+E-WEPGZZZ-BB-AA-0VFG2米+5V三洋电机端MS3~PGCN2伺服电机码盘线黄棕绿蓝红紫黑白Z/ZB/BA/A0V+5VFG78563417,199,120V+5V16,18,2010,11伺服电机电源线焊接图RVV5X0.5(红)(白)(黑)(绿/黄)PEMS3~+M-MZUZVZWZUZVZWZUVW9PE8762米三洋伺服+E-WEPOZ伺服轴全闭环与半闭环接线图12345678910FEDCBA12345678910FEDCBA标记处数设计制图审核分区更改文件号签名标准化工艺年月日共张第张部件代号部件名称归档签名日期HED-21S-2S批准武汉华中数控股份有限公司数控综合实验台325476811093254768112111315141091211131514XS32轴2DB15头孔+5V+5VGNDGNDOUTADIR+DIR-CP-CP++T-SDMZ-CN1全闭环反馈信号（该线由光栅尺厂家自带）DB15头针OA+OA-OB+OB-OZ+OZ-GNDF-PCR-PC2627282934567812A+A-B+B-Z+Z-GNDCP0+CP0-DIR0+DIR0-/F-PC/R-PCV-REFSG2120OUTAGND510欧R2SRV-ONA-RSTCONT-COMOUT-PWRS-RDYA-RDY49414337155024V24VX20X17330Y16RVVP3*0.211.3米RVVP3*0.211.3米说明：24V和330压UT-3叉子，BZAA-B-Z-半闭环反馈信号控制指令信号19922101034146712411114136512515815714813单独330线加长300mm主轴电机DA线焊接图主轴变频器XS9主轴DB15座针DB15头孔-XP9A+A-B+B-Z+Z-GNDGNDOUT1OUT2GNDGNDGNDDAS+DAS0+E-WEDASRVVP3X0.21093254768112111315143254768191211131514DAS0DAS++5V+5V压针1米1199103146712135158151413主轴变频器与电机及控制器的连接图12345678910FEDCA12345678910F标记处数设计制图审核分区更改文件号签名标准化工艺年月日阶段标记共张第张部件代号部件名称归档签名日期HED-21S-2S批准武汉华中数控股份有限公司数控综合实验台+T-KA1+T-KA2+M-M1WVU0V10001/01/B4U1V1W1X22DAS+DAS0505506509+T-US主轴变频器正转反转公共端主速